Troubleshooting - Hilti DD 160 Original Operating Instructions

8.4 Replacing the carbon brushes 16
NOTE
The indicator lamp with wrench symbol lights up when
the carbon brushes need to be replaced.
DANGER
The machine may be operated, serviced and repaired
only by trained, authorized personnel. This personnel
must be particularly informed of any possible hazards.
Failure to observe the following instructions may result in
contact with dangerous electric voltage.
1. Disconnect the machine from the electric supply.
2. Open the carbon brush covers on the left-hand and
right-hand side of the motor.
3. Take note of how the carbon brushes are fitted and
how the conductors are positioned. Remove the
worn carbon brushes from the machine.
4. Fit the new carbon brushes just as the old ones
were fitted (spare part numbers: 100‑127 V carbon
brush set: 2006844, 220‑240 V carbon brush set:
2006843).
NOTE Take care to avoid damaging the insulation
on the indicator lead as you insert the brushes.

9 Troubleshooting

Fault
The machine doesn't start.
The service indicator lights.
The machine doesn't start and
the service indicator lights.
5.
6.
8.5 Adjusting the play between rail and carriage
NOTE
Play between the rail and the carriage can be adjusted
by turning the carriage play adjustment screws.
Use an Allen key to tighten the carriage adjustment
screws to a torque of 5 Nm (finger-tight) and then turn
the screws back ¹/₄ of a turn.
The carriage is correctly adjusted if it remains in position
when no core bit is fitted but moves down under its own
weight when a core bit is fitted.
8.6 Checking the power tool after care and
After carrying out care and maintenance, check that all
protective and safety devices are fitted and that they
function faultlessly.
Possible cause
Interruption in the electric supply.
On/off switch defective.
Interruption in the electric supply.
The electronics are defective.
Water in the machine.
The carbon brushes are worn; the
machine will continue to run for a few
hours.
The carbon brushes are worn.
Close the carbon brush covers on the left-hand and
right-hand side of the motor and tighten the retaining
screws.
Allow the machine to run in for approx. 1 min. under
no load.
NOTE After replacing the carbon brushes the indic-
ator lamp will go out after the machine has run for
approx. 1 minute.
maintenance
Remedy
Plug in another electric appliance and
check whether it works. Check the
plug connections, supply cords and
extension cords, PRCD and electric
supply.
If necessary, the power tool should be
repaired by Hilti Service.
Check the supply cord, extension
cord, supply cord plug, PRCD and
have them replaced by a qualified
electrician if necessary.
The machine should be repaired by
Hilti Service.
Dry the machine.
The machine should be repaired by
Hilti Service.
The carbon brushes should be
changed.
See section: 8.4 Replacing the carbon
brushes 16
Replace the carbon brushes.
See section: 8.4 Replacing the carbon
brushes 16
en
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