Skoda OCTAVIA Workshop Manual page 33

OCTAVIA
Edition 03.98
S00.5110.52.20
Crank Assembly
- Fix in position the bolt for attaching the cam-
shaft sprocket (camshaft sprocket can still
be rotated).
- Align injection pump gear to centre position
in the slots.
- Fit toothed belt onto crankshaft toothed belt
sprocket, guide pulley, coolant pump, injec-
tion pump gear and tensioning pulley (pay
attention to direction of running).
K - Use nut turner (e.g. Matra V159) to turn
tensioning pulley to the right until the notch
and raised section -arrows- are opposite
each other.
- Tighten the clamping nut at the tensioning
pulley to a final torque of 20 Nm.
- Once again check whether TDC marking on
the flywheel and reference mark are aligned.
- Tighten bolt for attaching camshaft sprocket
and torque finally to 45 Nm. Counterhold
camshaft sprocket with MP1-216.
K - Replace bolts for attaching injection pump
gear -arrows- and tighten to a final torque of
20 Nm.
- Remove adjusting straightedge.
- Remove locking pin 3359.
- Rotate crankshaft a further two revolutions
in direction of rotation of engine and position
again at TDC of cylinder 1.
- Check whether it is possible to block the in-
jection pump gear with locking pin 3359.
If it is not possible to block the injection pump
gear:
- Rotate crankshaft until it is possible to block
the injection pump gear with locking pin 3359.
- Block injection pump gear with locking pin
3359.
- Slacken bolts for attaching injection pump
gear.
- Rotate crankshaft until the help marking on
the flywheel is aligned with the edge of the
adjusting device.
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