Skoda OCTAVIA Workshop Manual page 31

OCTAVIA
Edition 05.01
S00.5110.55.20
Crank Assembly
Engine installed
- Rotate crankshaft to TDC of cylinder 1 -ar-
row-.
K - Check whether TDC marking on flywheel and
driven plate with reference mark are aligned
-arrow-.
I - Manual gearbox
II - Automatic gearbox
Note:
Rotating crankshaft to TDC of cylinder 1 with
the engine removed ⇒ page 13-11.
Continued for all models
K - Lock camshaft position with setting straight-
edge MP 1-312.
Note:
The valves of cylinder 1 must be closed and the
valves of cylinder 4 at overlap -arrows-.
- Centre setting straightedge as follows:
Rotate locked camshaft until one end of the
straightedge strikes the cylinder head. Use
a feeler gauge to measure the gap produced
at the other end of the straightedge. Insert a
feeler gauge of half this value between
straightedge in cylinder head. Now, rotate
camshaft until the straightedge is resting on
the feeler gauge. Insert the second feeler
gauge with the same value between straight-
edge in cylinder head.
- Lock injection pump gear with locking pin
3359.
Note:
Always moisten locking pin with oil. It is recom-
mended to use a mirror for inserting the locking
pin.
K - Slacken bolts -1- attaching injection pump
gear and replace with new bolts.
- Tighten bolts lightly so that it is still possible
to rotate the gear.
Note:
On no account, slacken central nut -2- of the
injection pump gear otherwise this will alter the
basic setting of the injection pump and it can no
longer be set with workshop tools.
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