Toyota 1KZ-TE Repair Manual page 214

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TC- -16
New Gasket
No Clearance
Push
Down
Stud Bolt
TURBOCHARGING
INSTALLATION
Oil Inlet Hole
NOTICE:
After replacing the turbocharger assembly, pour approx.
3
20 cm
the turbine wheel by hand to splash oil on the bearing.
1 . I NS TALL AI R I NLE T E LBO W TO TURBO CHARG E R
Install a new gasket and the inlet elbow with the 2 nuts.
Torque: 19.1 N∙m (195 kgf∙cm, 14 ft∙lbf)
P12224
2 . I NS TALL E X HAUS T MANI FO LD TO TURBO CHARG E R
Install a new gasket and the exhaust manifold with the 3 nuts.
Torque: 52 N∙m (530 kgf∙cm, 38 ft∙lbf)
3 . I NS TALL T URBO O I L P I P E TO TURBO CHARG E R
Install a new gasket and the oil pipe with the 2 nuts.
Torque: 19 N∙m (195 kgf∙cm, 14 ft∙lbf)
B09311
4. I NS TALL T URBO CHARG E R AND E X HAUS T MAN-
IFOLD ASSEMBLY
(a) Install 2 new gaskets to the turbo oil pipe.
(b) Install a new gasket, the turbocharger and exhaust man-
ifold assembly with the 6 plate washers, 6 new nuts and
the 2 bolts. Uniformly tightern the nuts and bolts in several
passes.
Torque: 52 N∙m (530 kgf∙cm, 38 ft∙lbf)
New Gasket
(c) Install the union bolt and 2 bolts holding the oil pipe to the
P12221
cylinder block.
Torque:
Union bolt: 26 N∙m (260 kgf∙cm, 19 ft∙lbf)
Bolt: 12 N∙m (125 kgf∙cm, 9 ft∙lbf)
5 . I NS TALL T URBO CHARG E R S TAY
(a) Temporarily install the turbocharger stay with the bolt and
a new nut.
(b) Push down the turbocharger stay and tighten the bolt and
nut.
Torque: 19 N∙m (195 kgf∙cm, 14 ft∙lbf)
S04886
- - TURBOCHARGER
(1.2 cu in.) of fresh oil into the oil inlet hole and turn
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TC036- -01
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