Toyota 1KZ-TE Repair Manual page 176

Fo toyota hilux kzn165 series
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ENGINE MECHANICAL
Crankshaft journal diameter:
Mark "1"
Mark "2"
Mark "3"
Standard sized bearing center wall thickness:
Mark "2"
Mark "3"
Mark "4"
Mark "5"
Mark "6"
(k)
Completely remove the Plastigage.
2 7 .
RE MO V E CRANKS HAFT
(a)
Lift out the crankshaft.
(b)
Remove the upper bearings and upper thrust washers
from the cylinder block.
HINT:
Arrange the main bearing caps, bearings and thrust washers in
correct order.
2 8 .
RE MO V E CHE CK VALV E S AND O I L NO ZZLE S
Remove the 4 check valves and oil nozzles.
P11939
2 9 .
RE MO V E CY LI NDE R BLO CK O RI F I CE
Cylinder Block
Remove the cylinder block orifice from the cylinder block.
Orifice
P12244
30.
CHECK FIT BETWEEN PISTON AND PISTON PIN
Try to move the piston back and forth on the piston pin.
If any movement is felt, replace the piston and pin as a set.
P11746
- -
CYLINDER BLOCK
69.994 - - 70.000 mm (2.7557 - - 2.7559 in.)
69.988 - - 69.994 mm (2.7554 - - 2.7557 in.)
69.982 - - 69.988 mm (2.7552 - - 2.7554 in.)
2.479 - - 2.482 mm (0.0976 - - 0.977 in.)
2.482 - - 2.485 mm (0.0977 - - 0.0978 in.)
2.485 - - 2.488 mm (0.0978 - - 0.0980 in.)
2.488 - - 2.491 mm (0.0980 - - 0.0981 in.)
2.491 - - 2.494 mm (0.0981 - - 0.0982 in.)
1KZ-TE
Pages From Manual
TO MODEL INDEX
EM- -81
CONTINUED

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