Toyota 1KZ-TE Repair Manual page 166

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10. INSPECT RH AND LH BALANCE SHAFT
11. INSPECT CRANKSHAFT FOR RUNOUT
12. INSPECT MAIN JOURNALS AND CRANK PINS
REPLACEMENT
1. REPLACE OVERSIZED (O/S) PISTONS
2. REPLACE CONNECTING ROD BUSHING
3. GRIND AND HONE MAIN JOURNALS AND/OR CRANK PINS
4. REPLACE CRANKSHAFT REAR OIL SEAL
REASSEMBLY
1. ASSEMBLE PISTON AND CONNECTING ROD
2. INSTALL PISTON RINGS
3. INSTALL BEARINGS
4. INSTALL CYLINDER BLOCK ORIFICE
5. INSTALL OIL NOZZLES AND CHECK VALVES
6. INSTALL MAIN BEARINGS
7. PLACE CRANKSHAFT ON CYLINDER BLOCK
8. INSTALL UPPER THRUST WASHERS
9. PLACE MAIN BEARING CAP AND LOWER THRUST WASHERS ON CYLINDER
BLOCK EM-96
10. INSTALL MAIN BEARING CAP BOLTS
11. INSTALL PISTON AND CONNECTING ROD ASSEMBLIES
12. PLACE CONNECTING ROD CAP ON CONNECTING ROD
13. CHECK CONNECTING ROD THRUST CLEARANCE
14. INSTALL REAR OIL SEAL RETAINER
15. ASSEMBLY RH AND LH BALANCE SHAFTS
16. INSTALL RH AND LH BALANCE SHAFTS
17. INSTALL PLUG HOLE
18. INSTALL ENGINE MOUNTING
19. INSTALL WATER TEMPERATURE SENSOR
20. INSTALL WATER INLET AND THERMOSTAT
21. INSTALL OIL COOLER
22. INSTALL OIL PAN AND TIMING GEAR CASE
23. INSTALL INJECTION PUMP
24. INSTALL TIMING GEARS
25. INSTALL WATER PUMP
26. INSTALL ALTERNATOR AND ALTERNATOR BRACKET
27. INSTALL CYLINDER HEAD
28. INSTALL TIMING BELT AND PULLEYS
29. DISCONNECT ENGINE FROM ENGINE STAND
30. INSTALL REAR END PLATE
31. INSTALL FLYWHEEL
32. INSTALL CLUTCH COVER AND DISC
ENGINE MECHANICAL – CYLINDER BLOCK
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