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Manuals
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Toyota Manuals
Engine
3B
Repair manual
Toyota 3b Repair Manual
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:
Repair manual
(339 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Repair Procedures
Remove Injection Nozzles
Identification Information
General Repair Instructions
Engine Serial Number
Table of Contents
Engine Mechanical
Description
B, 3B, 11B and 14B Engines
Diesel Engine Diagnosis
Preliminary Checks
Engine will Not Crank
Engine Cranks Slowly-Will Not Start
Engine Cranks Normally but will Not Start
Rough Idle with Warm Engine
Engine Suddenly Stops
Lack of Power
Excessive Exhaust Smoke
Excessive Fuel Consumption
Engine Noise When Warm
Engine will Not Return to Idle
Engine will Not Shut off with Key
Diesel Electrical System Diagnosis
Engine Does Not Start Cold
Pre-Heating System (Super Glow Type)
Fuel Cut Solenoid
Diesel Electrical System Diagnosis (11B and 14B)
DIAGNOSIS [11B and 148
Inspection Control Section
Engine Tune up
Cleaning of Air Filter
Adjustment of Valve Clearances
Inspection and Adjustment of Injection Timing
Inspection and Adjustment of Idle and Maximum Speed
Compression Check (B and 3B)
And 148
Cylinder Head Components
Removal of Cylinder Head
Disassembly of Cylinder Head
Inspection, Cleaning and Repair of Cylinder Head Components
Inspect Valve Springs
Inspect Valve Rocker Shaft Assembly
Assembly of Cylinder Head
Install Valves
Installation of Cylinder Head
Torque Cylinder Head Bolts
Timing Gears and Camshaft Components
Removal of Timing Gears and Camshaft
Inspection of Timing Gears and Camshaft
Inspect Idle Gears
Replacement of Camshaft (or Camshaft Timing Gear)
Replacement of Crankshaft Front Oil Seal
Replacement of Injection Pump Drive Gear Bearing
Installation of Timing Gears and Camshaft
Displace Valve Lifters
Install Crankshaft Pulley
Cylinder Block Components
Disassembly of Cylinder Block
Remove Connecting Rod Caps and Check Oil Clearance
Check Crankshaft Thrust Clearance
Remove Piston and Connecting Rod Assemblies
Remove Crankshaft
Remove Valve Lifters
Inspection of Cylinder Block
Disassembly of Piston and Connecting Rod Assemblies
Inspection and Repair of Piston and Connecting Rod Assemblies
Inspect Piston Diameter and Oil Clearance
Inspect Clearance between Wall of Piston Ring Groove and New Piston Ring
Check Piston Pin Fit
Inspect Connecting Rods
Inspect Piston Ring End Gap
Boring of Cylinders
Calculate Dimension to Bore Cylinders
Inspection and Repair of Crankshaft
Inspection and Repair of Camshaft Bearings and Camshaft
Inspection of Valve Lifters and Valve Lifter Bores
Replacement of Crankshaft Rear Oil Seal
Assembly of Piston and Connecting Rod Assemblies
Assembly of Cylinder Block
Install Main Bearing Caps and Lower Thrust Washers
Installation Piston and Connecting Rod Assemblies
Install Connecting Rod Caps
Torque Connecting Rod Cap Nuts
Select Cylinder Head Gasket
Fuel System
Fuel System Description
Injection Pump (VE Type)
Fuel Heater System Circuit
Inspection of Fuel Heater
Removal and Test of Injection Nozzles
Injection Pressure Test
Disassembly, Cleaning and Test of Injection Nozzle
Fuel System Components
Sinking Test
Assembly of Injection Nozzles
Installation of Injection Nozzles
Disassembly, Cleaning and Test of Injection Nozzles
Removal of Injection Pump
Disassembly of Injection Pump
Inspection of Injection Pump Components
Assembly of Injection Pump
Install Roller Ring
Install Timer Piston
Adjust Plunger Adjusting Shim
Shim Selection Chart
Install Governor Link
Install Pump Plunger
Install Distributive Head
Install Four Delivery Valve Holders
Check Flyweight Holder Thrust Clearance
Install Distributive Head Plug
Install Governor Shaft and Flyweight Holder Assembly
Adjust Protrusion of Governor Shaft
Install Fuel Cut Solenoid
Install Governor Cover
Install Pneumatic Bellows
Install Thermo Wax
Adjustment of Injection Pump
Pre-Test Check and Preparation
Pre-Setting of Full Load Injection Volume
Pre-Setting of Load Sensing Timer
Pre-Setting of Maximum Speed
Measure Overflow Volume
Measure Pump Inner Pressure
Release Cold Starting System for Next Inspections
Measure and Adjust Full Load Injection Volume
Adjust Maximum Speed
Inspect Injection Volume
Adjust Load Sensing Timer
Adjust Idle Speed
Adjust Cold Starting System
Adjust Fast Idle
Install Spline Shaft
Post Adjustment Check
Installation of Injection Pump
Cooling System
Cooling System Description
Radiator
Radiator Cap
Reservoir Tank
Thermostat
Water Pump
Check and Replacement of Engine Coolant
Troubleshooting
Replace Engine Coolant
Removal of Water Pump
Inspection of Water Pump Components
Installation of Water Pump
Removal of Thermostat
Inspection of Thermostat
Installation of Thermostat
Cleaning of Radiator
Inspection of Radiator
Lubrication System
Lubrication System Description
Oil Filter
Oil Pump
Oil Pump Relief Valve
Oil Pressure Check
Replacement of Engine Oil and Oil Filter
Removal of Oil Pump
Disassembly of Oil Pump
Inspection of Oil Pump
Replacement of Drive Spline
Assembly of Oil Pump
Installation of Oil Pump
Oil Cooler and Relief Valve Components
Removal of Oil Cooler and Relief Valve
Inspection of Oil Cooler and Relief Valve
Installation of Oil Cooler and Relief Valve
Oil Nozzles and Check Valve Components
Removal of Oil Nozzles and Check Valve
Inspection of Oil Nozzle and Check Valve
Installation of Oil Nozzles and Check Valve
Starting System
Pre-Heating System Circuit
PRE-HEATING SYSTEM IB and PRE-HEATING SYSTEM TROUBLESHOOTING
Pre-Heating System Inspection of Components
Timer Characteristic Diagram
Inspect Glow Plug
Inspect Water Temp. Sensor
Fixed Delay Type System Circuit
Pre-Heating System (11B and 14B) Circuit
Starting System Circuit
Disassembly of Starter
Remove Field Frame and Armature Assembly
Starter Components
Inspection of Starter
Assembly of Starter
Install Field Frame and Armature Assembly
Starting System Starter
Performance Test of Starter
Inspection of Starter Relay (BB, BU, BY)
Inspection of Starter Relay (BJ)
STARTER RETAY Tbjl
Charging System
Charging System Precaution
Charging System Troubleshooting
Charging System Circuit
On-Vehicle Inspection
Check Charging Circuit with Load
Alternator Components
Disassembly of Alternator
Inspection and Repair of Alternator
Assembly of Alternator
Service Specifications
Engine Mechanical Specifications
Torque Specifications
Fuel System Specifications
Injection Pump Adjustment and Test
Cooling System Specifications
Lubrication System Specifications
Standard Bolt Torque Specifications
SST and SSM
SST (Special Service Tools)
SSM (Special Service Materials)
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TOYOTA
REPAI
R MANUAL
Aug
.,
1988
Table of
Contents
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Table of Contents
Troubleshooting
Troubleshooting
169
Pre-Heating System Circuit
199
Charging System Precaution
222
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