Toyota 1 MZ-FE Manuals

Manuals and User Guides for Toyota 1 MZ-FE. We have 1 Toyota 1 MZ-FE manual available for free PDF download: Manual

Toyota 1 MZ-FE Manual (599 pages)

Brand: Toyota | Category: Engine | Size: 26.13 MB

Recommended Tools
6
Engine Coolant Inspection
8
Check Engine Coolant Quality
8
Engine Oil Inspection
9
Check Engine Oil Level
9
Battery Inspection
10
Check Battery Electrolyte Level
10
Air Filter Inspection and Cleaning
11
Remove Air Filter
11
Generator Drive Belt Inspection
12
Valve Clearance Inspection and Adjustment
13
Remove Spark Plugs
18
Inspect Valve Clearance
19
Adjust Valve Clearance
20
Ignition Timing Inspection
30
Idle Speed Inspection
33
Compression Check
36
Remove Spark Plugs
37
Timing Belt Removal
41
Remove Timing Belt
45
Timing Belt Inspection
47
Timing Belt Installation
49
Cylinder Heads Removal
62
Remove Cylinder Heads
79
Cylinder Head Disassembly
80
Remove Valves
80
Cylinder Head Components Inspection and Repair
81
Inspect Cylinder Head
82
Cylinder Head Assembly
93
Install Valves
94
Cylinder Head Installation
96
Install Cylinder Heads
96
Check and Adjust Valve Clearance
102
Install Intake Manifold
109
Engine Removal
124
Remove Radiator
125
Remove Starter
133
Preparation for Disassembly
136
Remove Cylinder Head
136
Remove Water Pump
137
Remove Oil Pump
139
Components for Cylinder Block Disassembly and Assembly
141
Cylinder Block Disassembly
142
Remove Crankshaft
150
Cylinder Block Inspection and Repair
151
Piston and Connecting Rod Disassembly
153
Remove Piston Rings
153
Piston and Connecting Rod Inspection
154
Clean Piston
154
Inspect Piston
155
Inspect Connecting Rod
156
Crankshaft Inspection
159
Piston and Connecting Rod Assembly
162
Assemble Piston and Connecting Rod
162
Install Piston Rings
163
Cylinder Block Assembly
164
Install Connecting Rod Caps
167
After Assembly
170
Install Oil Filter
172
Install Oil Pump
172
Install Water Pump
175
Engine Installation
181
Install Radiator
187
Exhaust System Components
189
Torque Specifications
193
Component Layout
197
Schematic Drawing
198
Recommended Tools
199
Operation
200
Check Valve Inspection
205
Remove Check Valve
205
Torque Specifications
216
Sfi System
217
System Circuit
219
Air Induction System
221
Electronic Control System
222
Recommended Tools
223
Maintenance Precautions
225
Fuel System
227
Fuel Pump Inspection
234
Inspect Fuel Pump
234
Fuel Pump Removal
235
Fuel Pump Disassembly
237
Fuel Pump Assembly
238
Fuel Pump Installation
239
Fuel Pressure Regulator
240
On-Vehicle Inspection
240
Fuel Pressure Regulator Removal
241
Injectors Removal
246
Injectors Inspection
250
Injectors Installation
252
Mass Air Flow (Maf) Meter
260
Throttle Body
263
On-Vehicle Inspection
263
Throttle Body Removal
266
Throttle Body Inspection
268
Throttle Body Installation
269
Idle Air Control (Iac) Valve
271
Valve Removal and Installation
276
Vsv for Fuel Pressure Control
283
Vsv for Acis
291
Ac Idle-Up Valve
295
Torque Specifications
312
Operation
313
Reservoir Tank
315
Recommended Tools
316
Coolant Check
318
Coolant Replacement
319
Drain Engine Coolant
319
Water Pump
320
Water Pump Removal
322
Water Pump Inspection
324
Inspect Water Pump
324
Water Pump Installation
325
Thermostat Removal
328
Thermostat Inspection
330
Inspect Thermostat
330
Thermostat Installation
331
Radiator Inspection
333
Radiator Removal
336
Radiator Installation
342
Fluid Level Inspection
347
Oil Pressure Inspection
349
Oil Seal Replacement
356
Hydraulic Motor Assembly
357
Oil Cooler Removal
359
Oil Cooler Inspection
361
Oil Cooler Installation
361
Ect Sensor Inspection
364
Solenoid Valve Inspection
365
Torque Specifications
366
Operation
367
Oil Filter
368
Oil Pressure Check
370
Warm up Engine
371
Check Oil Pressure
371
Oil and Filter Replacement
372
Replace Oil Filter
372
Oil Pump
374
Oil Pump Removal
377
Oil Pump Disassembly
382
Oil Pump Inspection
383
Oil Pump Assembly
385
Oil Pump Installation
386
Fill Engine with Oil
392
1Mz-Fe Engine Troubleshooting
394
How to Proceed with Troubleshooting
396
Customer Problem Analysis Check Sheet
399
Data Link Connector 3 Inspection
401
Malfunction Indicator Lamp Check
402
Diagnostic Trouble Code Check
402
Diagnostic Trouble Code Clearance
403
DIAGNOSTIC TROUBLE CODE CHART (SAE Controlled)
404
Diagnostic Trouble Code Chart
414
Fail-Safe Chart
416
Open Circuit
418
Short Circuit
418
Basic Inspection
420
Parts Location
423
Wiring Diagram
424
Terminals of Ecm
426
Standard Value of Ecm Terminals
430
Engine Operating Condition
432
Matrix Chart of Problem Symptoms
435
Location of Connectors
436
Wiring Diagram
445
Diagnostic Chart
446
Inspection Procedure
447
Circuit Description
450
Circuit Description
527
Diagnostic Chart
528
Wiring Diagram
537
DTC P1600 EMC BATT Malfunction
559

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Toyota 1 MZ-FE Manual (599 pages)

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