Honda TRX450R Service Manual page 335

2004-2009
Hide thumbs Also See for TRX450R:
Table of Contents

Advertisement

CRANKCASE/TRANSMISSION/CRANKSHAFT/BALANCER (After '05)
Make sure the shift fork identification marks.
The left shift fork has an "EYL" mark, the center shift
fork has a "CP1" mark and the right shift fork has an
"RP1" mark.
"EYL"
"CP1"
"RP1"
Face the shift fork marks as follows:
-
Left shift fork mark to the left crankcase
-
Center and right shift fork marks to the
crankcase
right
Apply molybdenum oil solution to the claws and
guide pins of the left, center and right shift forks.
Install the shift forks to the grooves in the sliding
gears.
Apply oil to the shift drum guide grooves and install
it into the left crankcase.
Install the shift fork guide pins into the shift drum
guide grooves.
Apply molybdenum oil solution to the shift fork
shafts and install them through the shift forks and
into the left crankcase.
Assemble the crankcase halves (page 16-25).
CRANKSHAFT
REMOVAL
Separate the crankcase halves (page 16-11).
Remove the transmission (page 16-13).
Remove the crankshaft from the left crankcase.
CRANKSHAFT
INSPECTION
Set the crankshaft on a stand or V-blocks and mea-
sure the runout using a dial indicator.
SERVICE LIMITS: L: 0.05 mm (0.002 in)
R: 0.03 mm (0.001 in)
4.0 mm (0.16 in)
6.0 mm (0.24 in)
16-17

Hide quick links:

Advertisement

Table of Contents
loading

This manual is also suitable for:

Trx450er

Table of Contents