Honda TRX450ER Manuals

Manuals and User Guides for Honda TRX450ER. We have 5 Honda TRX450ER manuals available for free PDF download: Service Manual, Owner's Manual

Honda TRX450ER Service Manual (524 pages)

2004-2009

Brand: Honda | Category: Offroad Vehicle | Size: 43.86 MB

A few Words about Safety
2
Service Information
2
Important Safety Precautions
2
Contents
3
Symbols
4
Table of Contents
5
Service Rules
6
Model Identification
6
General Specifications ('04 - '05)
9
GENERAL SPECIFICATIONS (after '05)
10
Lubrication System Specifications
12
Fuel System Specifications ('04-'05)
12
FUEL SYSTEM SPECIFICATIONS (after '05)
12
Cooling System Specifications
13
Cylinder Head/Valve/Camshaft Specifications ('04-'05)
13
CYLINDER HEAD/VALVE/CAMSHAFT SPECIFICATIONS (after '05)
14
Cylinder/Piston Specifications ('04-'05)
14
- Clutch/Kickstarter/Gearshift Linkage Specifications
  15
- Clutch/Starter Clutch/Kickstarter/Gearshift Linkage Specifications
  15
CYLINDER/PISTON SPECIFICATIONS (after '05)
15
SPECIFICATIONS (after '05)
15
Crankcase/Transmission/Crankshaft Specifications ('04 - '05)
16
CRANKCASE/TRANSMISSION/CRANKSHAFT SPECIFICATIONS (after '05)
16
Front Wheel/Suspension/Steering Specifications
17
Rear Wheel/Suspension Specifications
18
Hydraulic Brake Specifications
18
Electrical Specifications ('04 - '05) -1-14
18
Battery/Charging System Specifications (Trx450Er)
19
Ignition System Specifications
19
Lights/Switch Specifications
19
Electric Starter Specifications (Trx450Er)
19
(After'05)
20
Standard Torque Values
20
Engine & Frame Torque Values
20
Lubrication & Seal Points
25
Cable & Harness Routing
28
Emission Control Systems
47
- Noise Emission Control System
  48
- Prohibited Actions
  48
- Rebuilt Engine
  48
- Servicing the Honda
  48
- Technical Features
  49
- Auto-Decompression System
  50
- U-Shaped Roller Rocker Arm
  50
- Unicam System Outline
  50
- Hot Start System
  51
- Twin Sump Lubrication System
  51
- Frame/Body Panels/Exhaust System
  52
- Frame/Body Panels/Exhaust System Service Information
  53
- Frame/Body Panels/Exhaust System Torque Values
  53
- Frame/Body Panels/Exhaust System Troubleshooting
  53
- Mud Guard/Footpeg Removal
  54
- Seat Installation
  54
- Seat Removal
  54
- Mud Guard/Footpeg Installation
  55
- Top Cover ('04 - '05)
  56
- TOP COVER (after '05)
  56
- Front Fender ('04 - '05)
  57
- FRONT FENDER (after '05)
  57
- Rear Fender ('04 - '05)
  58
- REAR FENDER (after '05)
  58
- Engine Guard ('04 - '05)
  59
- ENGINE GUARD (after '05)
  59
- Skid Plate
  59
- Fuel Tank
  60
- Heat Guard Plate ('04 - '05)
  60
- HEAT GUARD PLATE (after '05)
  60
  - Exhaust System Removal
    61
  - Exhaust System Installation
    63
  - Maintenance
    65
  - Maintenance Service Information
    66
- Maintenance Schedule ('04 - '05)
  68
- MAINTENANCE SCHEDULE (after '05)
  69
- Fuel Line
  70
- Throttle Operation
  70
- Air Cleaner
  71
- Spark Plug
  73
- Valve Clearance Inspection
  74
- Valve Clearance/Decompressor System
  74
  - Valve Clearance Adjustment
    75
  - Decompressor Clearance Inspection/Adjustment
    77
- Engine Oil/Filter
  78
  - Oil Level Check
    78
  - Oil and Filter Change
    79
- Transmission Oil
  81
  - Oil Change
    82
  - Recommended Transmission Oil
    82
- Engine Idle Speed
  84
- Radiator Coolant
  84
- Cooling System
  85
  - Drive Chain Slack Inspection
    85
  - Recommended Antifreeze
    85
  - Replacement
    87
- Brake Fluid
  89
- Drive Chain Slider
  89
- Brake Pads Wear
  90
  - Front Brake
    90
  - Rear Brake
    90
- Brake Light Switch
  91
- Brake System
  91
- Clutch System
  93
- Skid Plate, Engine Guard
  93
  - Front Suspension Inspection
    94
  - Rear Suspension Inspection
    94
- Suspension •4-30
  94
- Nuts, Bolts, Fasteners- •4-31
  95
- Spark Arrester
  95
- Steering Head Bearing- •4-32
  96
- Steering Shaft Holder Bearing
  96
- Wheels/Tires
  96
- Steering System
  97
  - Lubrication System
    99
  - Lubrication System Diagram
    100
  - Lubrication System Service Information
    101
  - Lubrication System Torque Values
    101
  - Lubrication System Troubleshooting
    101
  - Oil Strainer/Pressure Relief Valve
    102
  - Oil Cooler Inspection
    105
  - Oil Pump Inspection
    105
  - Oil Cooler Installation
    106
  - Oil Cooler Removal
    106
  - Oil Strainer Removal
    111
  - Oil Strainer Installation
    112
  - Pressure Relief Valve Installation
    113
  - Pressure Relief Valve Removal/Inspection
    113
  - Piston Jet Installation
    114
  - Piston Jet Removal/Inspection
    114
  - Fuel System
    116
  - Fuel System Components
    117
  - Fuel System Service Information
    118
  - Fuel System Tool
    118
  - Fuel System Torque Values
    118
  - Fuel System Troubleshooting
    119
  - Air Cleaner Housing Removal/Installation
    120
  - Carburetor Removal
    121
  - Air Cut-Off Valve
    123
- Carburetor Disassembly
  123
  - Starting Enrichment (Se) Valve
    123
  - Throttle Valve
    124
  - Accelerator Pump
    125
  - Float and Jets
    126
  - Carburetor Cleaning
    128
- Carburetor Assembly
  129
- Jets and Float
  130
- Carburetor Installation
  136
- Idle Drop Procedure
  138
- Pilot Screw Adjustment
  138
- System Components
  140
- Service Information
  141
- Troubleshooting
  143
- Air Cleaner Housing
  144
- Carburetor Removal
  145
- Carburetor Disassembly
  147
- Carburetor Assembly
  154
- Carburetor Installation
  160
- Pilot Screw Adjustment
  162
- High Altitude Adjustment
  163
  - Cooling System Service Information
    167
  - Cooling System Service Information Torque Value
    167
  - Secifications
    167
  - Cooling System Service Information Tools
    168
  - Cooling System Service Information Troubleshooting
    168
  - Coolant (Hydrometer Test)
    169
  - Coolant Gravity Chart
    169
  - Cooling System Testing
    169
  - Coolant Replacement
    170
  - Radiator Cap/System Pressure Inspection
    170
  - Replacement/Air Bleeding
    171
  - Thermostat Inspection
    172
  - Thermostat Removal
    172
  - Radiator/Cooling Fan Removal
    173
  - Thermostat Installation
    173
  - Mechanical Seal Inspection
    178
  - Water Pump
    178
  - Mechanical Seal Replacement
    180
  - Engine Removal/Installation
    183
  - Engine Removal
    187
  - Engine Installation
    191
  - Cylinder Head/Valve
    196
  - Cylinder Head/Valve System Components
    197
  - Cylinder Head/Valve Service Information
    198
  - Cylinder Head/Valve Specifications
    198
  - Cylinder Head/Valve Tools
    200
  - Cylinder Head/Valve Troubleshooting
    202
- Camshaft Holder Removal
  203
- Cylinder Compression
  203
- Cylinder Head Cover Removal
  203
- Camshaft/Decompressor Disassembly
  206
  - Camshaft Inspection
    208
  - Exhaust Rocker Arm/Shaft
    208
  - Camshaft Bearing Replacement
    209
  - Decompressor Cam
    209
  - Intake Valve Lifter
    209
- Cylinder Head Removal
  210
- Cylinder Head Disassembly
  211
  - Cylinder Head Inspection
    212
  - Valve Spring
    212
- Valve Guide Replacement
  213
- Valve/Valve Guide
  213
- Valve Seat Inspection/Refacing
  215
- Cylinder Head Assembly
  218
- Cylinder Head Installation
  219
- Camshaft/Decompressor Assembly
  222
- Camshaft Holder Installation
  224
- Cylinder Head/Valve
  225
- Cylinder Head Cover Installation
  226
  - Cylinder/Piston
    227
  - Cylinder/Piston System Components
    228
  - Cylinder/Piston Service Information
    229
  - Cylinder/Piston Torque Values
    229
  - Cylinder/Piston Troubleshooting
    230
  - Cylinder Removal
    231
  - Cylinder/Piston Removal
    231
  - Piston Removal
    232
  - Cylinder Inspection
    233
  - Piston/Piston Ring Inspection
    233
  - Cam Chain Tensioner Lifter
    235
  - Cylinder Stud Bolt Replacement
    235
  - Cylinder/Piston Installation
    236
  - Piston Installation
    236
  - Piston Ring Installation
    236
  - Cylinder Installation
    237
  - Clutch/Kickstarter/Gearshift Linkage
    240
  - Clutch/Kickstarter/Gearshift Linkage System Components
    241
  - Clutch/Kickstarter/Gearshift Linkage Service Information
    242
  - Clutch/Kickstarter/Gearshift Linkage Tools
    242
  - Clutch/Kickstarter/Gearshift Linkage Torque Values
    242
  - Clutch/Kickstarter/Gearshift Linkage Troubleshooting
    243
  - Clutch Disassembly
    244
  - Right Crankcase Cover Removal
    244
  - Clutch Center
    248
  - Clutch Outer
    248
  - Clutch Plate
    248
  - Judder Spring/Spring Seat
    248
  - Clutch Outer Guide/Bearing
    249
  - Clutch Lifter Arm Inspection
    252
  - Clutch Lifter Arm Removal
    252
  - Clutch Lifter Arm Installation
    253
  - Kickstarter Disassembly
    254
  - Kickstarter Inspection
    254
  - Kickstarter Removal
    254
  - Gearshift Linkage Removal
    257
  - Gearshift Linkage Inspection
    259
  - Gearshift Linkage Installation
    259
  - Right Crankcase Cover Installation
    261
  - Clutch/Starter Clutch/Kick Starter/Gearshift Linkage
    263
- Troubleshooting
  263
- Right Crankcase Cover Removal
  267
- Clutch
  268
  - Clutch Inspection
    271
  - Clutch Assembly
    273
  - Starter Clutch (TRX450ER) Removal
    277
  - Starter Clutch Disassembly/Inspection
    278
  - Kickstarter (TRX450R) Removal
    282
  - Kickstarter (TRX450R) Disassembly
    283
  - Kickstarter (TRX450R) Inspection
    283
  - Kickstarter (TRX450R) Assembly
    284
  - Kickstarter (TRX450R) Installation
    285
- Gearshift Linkage
  286
- Right Crankcase Cover Installation
  290
- System Components
  320
- Service Information
  321
- Troubleshooting
  324
- Balancer Gear/Balancer
  325
- Crankcase Assembly
  343
  - Front Wheel/Suspension/Steering
    346
  - Front Wheel/Suspension/Steering System Components
    347
  - Front Wheel/Suspension/Steering Service Information
    348
  - Front Wheel/Suspension/Steering Torque Values
    348
  - Front Wheel/Suspension/Steering Tools
    349
  - Front Wheel/Suspension/Steering Troubleshooting
    350
  - Handlebar Removal
    351
  - Handlebar Installation
    352
  - Throttle Housing Disassembly
    354
  - Throttle Housing Assembly
    355
  - Front Wheel Installation
    356
  - Front Wheel Removal
    356
  - Tires Removal
    356
  - Tire Repair
    358
  - Recommended Tire Pressures
    359
  - Tire Assembly
    359
  - Front Wheel Hub Disassembly
    360
  - Front Wheel Hub Removal
    360
  - Front Wheel Hub Assembly
    361
  - Front Shock Absorber Inspection
    362
  - Front Shock Absorber Removal
    362
  - Front Wheel Hub Installation
    362
  - Bearing Replacement
    363
  - Suspension Arm Removal
    364
  - Pivot Bearing Replacement
    366
  - Steering Shaft Removal
    369
  - Steering Shaft Bearing Replacement
    371
  - Steering Shaft Inspection
    371
  - Steering Shaft Installation
    373
  - Tie-Rod Disassembly/Assembly
    375
  - Tie-Rod Inspection
    375
  - Tie-Rod Removal
    375
  - Tie-Rod Installation
    376
  - Rear Wheel/Suspension
    377
  - Rear Wheel/Suspension System Components
    378
  - Rear Wheel/Suspension Service Information
    379
  - Rear Wheel/Suspension Torque Values
    380
  - Rear Wheel/Suspension Tools
    381
  - Rear Wheel/Suspension Troubleshooting
    382
  - Rear Axle/Bearing Holder Removal
    383
  - Rear Wheel Installation
    383
  - Rear Wheel Removal
    383
  - Rear Wheel/Suspension Installation
    388
  - Rear Shock Absorber Removal
    392
  - Rear Shock Absorber Bearing Replacement
    393
  - Rear Shock Absorber Inspection
    393
  - Rear Shock Absorber Installation
    394
  - Shock Linkage Bearing Replacement
    394
  - Shock Linkage Removal
    394
  - Shock Linkage Installation
    395
  - Swingarm Removal
    396
  - Swingarm Bearing Replacement
    397
  - Swingarm Installation
    398
  - Hydraulic Brake
    401
  - Hydraulic Brake System Components
    402
  - Hydraulic Brake Service Information
    403
  - Hydraulic Brake Specification
    403
  - Hydraulic Brake Torque Values
    403
  - Hydraulic Brake Tools
    404
  - Hydraulic Brake Troubleshooting
    404
  - Brake Fluid Draining
    405
  - Brake Fluid Replacement/Air Bleeding
    405
  - Brake Fluid Filling/Air Bleeding
    406
  - Brake Pad/Disc
    408
  - Front Brake Pad Replacement
    408
  - Rear Brake Pad Replacement
    409
  - Brake Disc Inspection
    410
  - Front Master Cylinder Disassembly
    410
  - Hydraulic Brake Assembly
    413
  - Front Brake Caliper Disassembly
    415
  - Front Brake Caliper Inspection
    416
  - Front Brake Caliper Assembly
    417
  - Rear Master Cylinder Disassembly
    418
  - Rear Brake Caliper Disassembly
    422
  - Rear Brake Caliper Inspection
    424
  - Brake Pedal Installation
    428
  - Brake Pedal Removal
    428
  - Electrical
    429
  - Electrical Component Location
    430
  - Electrical Service Information
    431
  - Electrical Specification
    431
  - Electrical Torque Values
    431
  - Electrical Tools
    432
  - Electrical Troubleshooting
    433
  - Alternator Charging Coil Inspection
    434
- Generating System
  434
- Generating Voltage Inspection
  434
- Alternator
  435
  - Left Crankcase Cover Removal
    436
  - Flywheel Installation
    437
  - Flywheel Removal
    437
  - Stator Replacement
    437
  - Left Crankcase Cover Installation
    438
  - Ground Line
    439
  - Ignition Switch Line
    439
- Regulator/Rectifier
  439
  - Wire Harness Inspection
    439
  - Ignition Coil Primary Peak Voltage
    440
- Ignition System Inspection
  440
  - Alternator Exciter Coil Peak Voltage
    441
  - Ignition Pulse Generator Peak Voltage
    442
- Ignition Timing
  442
  - IGNITION COIL Removal/Installation
    443
  - Headlight Bulb Replacement
    444
  - ICM (Ignition Control Module) Removal/Installation
    444
  - Headlight Aiming
    445
  - Headlight Bulb Removal/Installation
    445
  - Brake/Taillight Removal/Installation
    446
  - Ignition Switch Inspection
    446
  - Front Brake Light Switch
    447
  - Handlebar Switch Inspection
    447
  - Carburetor Heater Inspection
    448
  - Rear Brake Light Switch
    448
  - Throttle Position Sensor Inspection
    448
  - Coolant Temperature Indicator System Inspection
    450
  - Cooling Fan Motor Inspection
    451
  - Engine Coolant Temperature (ECT) Sensor Inspection
    452
  - Battery/Charging System
    453
  - Battery/Charging System Component Location
    454
  - System Diagram (Trx450Er)
    454
  - Battery Charging
    455
  - Battery Testing
    455
  - Battery/Charging System Service Information
    455
  - Battery/Charging System Specifications
    456
  - Battery/Charging System Tools
    456
  - Battery/Charging System Torque Values
    456
  - Battery/Charging System Troubleshooting
    457
  - Battery (TRX450ER) Removal/Installation
    458
  - Battery (TRX450ER) Testing
    458
  - Battery (TRX450ER) Voltage Inspection
    458
  - Charging System Inspection (TRX450ER)
    459
  - Charging Coil Line (Trx450Er/R)
    460
  - Ignition Switch Line (Trx450R)
    460
  - Ignition System
    467
  - Ignition System Component Location
    468
  - Ignition System Diagram
    468
  - Ignition System Service Information
    469
  - Ignition System Specifications
    469
  - Ignition System Tools
    469
  - Ignition System Torque Value
    469
  - Ignition System Troubleshooting
    470
  - Closed Throttle Position Detection System
    478
  - Electric Starter (TRX450ER)
    481
  - Electric Starter (TRX450ER) Component Location
    482
  - Electric Starter (TRX450ER) System Diagram
    482
  - Electric Starter (TRX450ER) Service Information
    483
  - Electric Starter (TRX450ER) Specifications
    483
  - Electric Starter (TRX450ER) Troubleshooting
    484
  - Starter Motor Disassembly/Inspection
    486
  - Starter Motor Removal
    486
  - Starter Motor Assembly
    490
  - Starter Motor Installation
    492
  - Power Input Line
    493
  - Starter Relay Switch Circuit Inspection
    493
  - Starter Relay Switch Operation Inspection
    493
  - Clutch Diode Inspection
    494
  - Function Inspection
    494
  - Lights/Switches
    496
  - Lights/Switches Component Location
    497
  - Lights/Switches Service Information
    498
  - Lights/Switches Specifications
    498
  - Lights/Switches Torque Values
    498
  - Headlight
    499
  - Lights/Switches Bulb Replacement
    499
  - Indicators
    500
- Brake/Taillight
  501
- Handlebar Switch
  502
- Ignition Switch Replacement
  502
- CLUTCH SWITCH (TRX450ER Only)
  503
  - Coolant Temperature Indicator
    506
  - Cooling Fam Motor Inspection
    507
- Engine Coolant Temperature (Ect) Sensor
  508
- Wiring Diagrams
  510
- Wiring Diagrams (after '05/Trx450Er)
  512
- Troubleshooting
  514
- Engine Does Not Start or Is Hard to Start
  515
- Engine Lacks Power
  517
- Poor Performance at Low and Idle Speed
  519
- Poor Performance at High Speed
  520
- Poor Handling
  520
- Index
  521

Honda TRX450ER Owner's Manual (257 pages)

Brand: Honda | Category: Offroad Vehicle | Size: 5.11 MB

Indicators & Controls

18
- A few Words about Safety
  5
- Atv Safety
  10
- ATV Safety
  12
- Safety Labels
  14
- Table of Contents
  18
- Operation Component Locations
  19
  - Indicators & Controls
    20
- Indicators
  22
  - High Coolant Temperature Indicator
    22
  - Neutral Indicator (TRX450ER Only)
    23
- Controls & Features
  24
  - Fuel Valve
    24
  - Choke Knob
    25
  - Hot Start Lever (TRX450R Only)
    26
  - Ignition Switch
    27
  - Start Button (TRX450ER Only)
    28
  - Kickstarter (TRX450R Only)
    29
  - Engine Stop Switch
    30
  - Headlight Switch
    31
  - Headlight Dimmer Switch
    31
  - Throttle Lever
    32
  - Clutch Lever/Parking Brake Lever
    32
  - Front Brake Lever
    33
  - Rear Brake Pedal
    33
  - Parking Brake
    34
  - Flag Pole Bracket
    35
Before Riding

36
- Are You Ready to Ride
  37
  - Protective Apparel
    37
  - Rider Training
    39
  - Age Recommendation
    40
  - No Passengers
    40
  - No Alcohol or Drugs
    41
- Is Your ATV Ready to Ride
  42
  - Pre-Ride Inspection
    42
- Load Limits & Guidelines
  45
  - Loading
    45
  - Load Limits
    46
  - Loading Guidelines
    47
    
    Loading Guidellines
    47
- Accessories & Modifications
  48
  - Accessories
    48
  - Modifications
    49
Basic Operation & Riding

50
- Safe Riding Precautions
  51
  - Off-Road Use Only
    51
  - Keep Hands and Feet on Controls
    52
  - Basic Operation & Riding
    52
  - Control Speed
    53
  - Use Care on Unfamiliar or Rough Terrain
    54
  - Do Not Perform Stunts
    55
- Starting & Stopping the Engine
  56
  - Preparation
    57
  - Starting Procedure
    59
  - Flooded Engine
    63
  - How to Stop the Engine
    64
- Shifting Gears
  65
- Braking
  67
- Riding Your ATV
  69
  - Making Turns
    69
  - Skidding or Sliding
    71
  - Riding up Hills
    72
  - Riding down Hills
    76
  - Crossing or Turning on Hills or Slopes
    77
  - Riding over Obstacles
    79
  - Riding through Water
    80
- Parking
  81
(Trx450Er Only)

82
- Bef Ore You Service Your Honda
  82
- Servicing Your Honda
  82
- The Importance of Maintenance
  84
  - Servicing Your Honda
    84
- Maintenance Safety
  85
- Important Safety Precautions
  86
- Maintenance Schedule
  87
  - Maintenance Procedures
    89
- Maintenance Record
  91
- Maintenance Component Locations
  92
- Tool Kit
  95
- Owner's Manual Storage
  96
- Seat Removal
  97
- Fuel
  98
- Engine Oil & Filter
  101
- Transmission Oil
  108
- Coolant
  113
- Air Cleaner
  119
- Throttle
  123
  - Throttle Inspection
    124
- Clutch System
  125
- Engine Idle Speed
  129
- Spark Plug
  130
  - Spark Plug Inspection/Replacement
    131
- Valves
  133
- Spark Arrester
  134
  - SERVICING YOUR HONDA (Cont'D)
    135
- Suspension
  136
- Brakes
  142
- Tires
  152
  - Tire Repair
    157
  - Tire Replacement
    158
- Engine Guard & Skid Plates
  159
- Drive Chain
  160
- Battery (TRX450ER Only)
  167
  - Battery Charging
    171
- Appearance Care
  172
  - Tips
    178
  - Preparing for a Ride
    179
    
    What to Take to the Riding Area
    179
    
    What to Take on the Trail
    180
    
    Tips
    180
  - Transporting Your Honda
    181
  - Storing Your Honda
    183
    
    Preparation for Storage
    184
    
    Removal from Storage
    186
  - You & the Environment
    187
Taking Care of the Unexpected

188
- General Guidelines
  189
  - Taking Care of the Unexpected
    189
  - Taking Care of the Unexpected
    190
- If Your Engine Quits or Won't Start
  191
- If You Have a Flat Tire
  195
- If the High Coolant Temperature Indicator Lights
  198
- If a Fuse Blows (TRX450ER Only)
  200
- If You Crash
  202
- If You Lose Your Key
  203
- If the Battery Is Low (or Dead) (TRX450ER Only)
  204
- If a Component Fails
  205
Technical Information

206
- Vehicle Identification
  207
  - Technical Information
    208
- Specifications
  209
- Break-In Guidelines
  214
- High Altitude Carburetor Adjustment
  215
- Emission Control Systems
  216
- Oxygenated Fuels
  220
Consumer Information

222
- Authorized Manuals
  223
  - Consumer Information
    224
- Warranty Coverage
  226
- Warranty Service
  227
- Contacting Honda
  228
- Your Honda Dealer
  229
- The Honda Rider's Club (USA Only)
  230
Table of Contents

231
- Air Cleaner
  234
  - Filter
    234
- Appearance Care
  235
- Authorized Manuals
  236
- Index
  237
  - Index
    239
  - Cable
    248

Honda TRX450ER Owner's Manual (238 pages)

TRX450ER (electric starter);/ TRX450R (kickstarter)

Brand: Honda | Category: Offroad Vehicle | Size: 4.69 MB

Indicators & Controls

18
- A few Words about Safety
  5
- Atv Safety
  10
- Important Safety Information
  11
- Safety Labels
  14
  - Table of Contents
    18
  - Indicators & Controls
    18
- Operation Component Locations
  19
- Indicators
  22
  - High Coolant Temperature Indicator
    22
  - Neutral Indicator ( TRX450ER Only)
    23
- Controls & Features
  24
  - Fuel Valve
    24
  - Choke Knob
    25
  - Hot Start Lever ( TRX450R Only)
    26
  - Ignition Switch
    27
  - Start Button ( TRX450ER Only)
    28
  - Kickstarter ( TRX450R Only)
    29
  - Engine Stop Switch
    30
  - Headlight Switch
    31
  - Headlight Dimmer Switch
    31
  - Throttle Lever
    32
  - Clutch Lever/Parking Brake Lever
    32
  - Front Brake Lever
    33
  - Rear Brake Pedal
    33
  - Parking Brake
    34
  - Flag Pole Bracket
    35
Before Riding

36
- Are You Ready to Ride
  37
  - Protective Apparel
    37
  - Rider Training
    39
  - Age Recommendation
    40
  - No Passengers
    40
  - No Alcohol or Drugs
    41
- Is Your ATV Ready to Ride
  42
  - Pre-Ride Inspection
    42
- Load Limits & Guidelines
  45
  - Loading
    45
  - Load Limits
    46
  - Loading Guidelines
    47
- Accessories & Modifications
  48
  - Accessories
    48
  - Modifications
    49
Basic Operation & Riding

50
- Safe Riding Precautions
  51
  - Off-Road Use Only
    51
  - Keep Hands and Feet on Controls
    52
  - Control Speed
    53
  - Use Care on Unfamiliar or Rough Terrain
    54
  - Do Not Perform Stunts
    55
- Starting & Stopping the Engine
  56
  - Preparation
    57
  - Starting Procedure
    59
  - Flooded Engine
    63
  - How to Stop the Engine
    64
- Shifting Gears
  65
- Braking
  67
- Riding Your ATV
  69
  - Making Turns
    69
  - Skidding or Sliding
    71
  - Riding up Hills
    72
  - Riding down Hills
    76
  - Crossing or Turning on Hills or Slopes
    77
  - Riding over Obstacles
    79
  - Riding through Water
    80
- Parking
  81
Servicing Your Honda

82
- The Importance of Maintenance
  84
- Maintenance Safety
  85
- Important Safety Precautions
  86
- Maintenance Schedule
  87
- Maintenance Record
  91
- Tool Kit
  95
- Owner's Manual Storage
  96
- Seat Removal
  97
- Fuel
  98
- Engine Oil & Filter
  101
- Transmission Oil
  108
- Coolant
  113
- Air Cleaner
  119
- Throttle
  123
- Clutch System
  125
- Engine Idle Speed and Air-Fuel Mixture
  129
- Spark Plug
  131
- Spark Plug Inspection/Replacement
  132
- Valves
  134
- Spark Arrester
  135
- Suspension
  137
- Brakes
  143
- Tyres
  153
- Engine Guard & Skid Plates
  160
- Drive Chain
  161
- Battery ( TRX450ER Only)
  168
- Appearance Care
  173
Tips

178
- Preparing for a Ride
  179
  - What to Take to the Riding Area
    179
  - What to Take on the Trail
    180
- Transporting Your Honda
  181
- Storing Your Honda
  183
  - Preparation for Storage
    184
  - Removal from Storage
    186
- You & the Environment
  187
- Taking Care of the Unexpected
  188
  - Taking Care of the Unexpected
    189
- General Guidelines
  189
- If Your Engine Quits or Won't Start
  191
- If You Have a Flat Tyre
  195
- If the High Coolant Temperature Indicator Lights
  198
- If a Fuse Blows ( TRX450ER Only)
  200
- If You Crash
  202
- If You Lose Your Key
  203
- If the Battery Is Low (or Dead) ( TRX450ER Only)
  204
- If a Component Fails
  205
- Technical Information
  206
- Vehicle Identification
  207
- Specifications
  209
- Break-In Guidelines
  214
- High Altitude Carburetor Adjustment
  215
- Petrol Containing Alcohol
  216
Table of Contents

217

Honda TRX450ER Owner's Manual (240 pages)

Brand: Honda | Category: Offroad Vehicle | Size: 7.6 MB

Honda TRX450ER Owner's Manual (238 pages)

Brand: Honda | Category: Offroad Vehicle | Size: 8.47 MB

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Indicators & Controls

Before Riding

Basic Operation & Riding

(Trx450Er Only)

Taking Care of the Unexpected

Technical Information

Consumer Information

Table of Contents

Honda TRX450ER Owner's Manual (238 pages)

Table of Contents

Indicators & Controls

Before Riding

Basic Operation & Riding

Servicing Your Honda

Tips

Table of Contents

Honda TRX450ER Owner's Manual (240 pages)

Honda TRX450ER Owner's Manual (238 pages)

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