ENGINE REMOVAL/INSTALLATION
The upper engine
hanger plates are
identified by the "L'
(left) and 'R' (right)
marks on them.
Install the crankcase breather hose clamp. ('04 - '05
model only)
Install the upper engine hanger plates and loosely
install the bolts.
Install the collars, upper engine hanger bolt and nut.
NOTE:
The identified marks of after '05 model are inside of
the hanger plates.
Tighten the swingarm pivot nut, engine hanger nuts
and hanger plate bolts.
TORQUE:
Swingarm pivot nut:
108 N-m (11.0 kgf-m, 80 Ibf-ft)
Lower engine hanger nut:
74 N-m (7.5 kgf-m, 54 Ibf-ft)
Front engine hanger nut:
54 N-m (5.5 kgf-m. 40 Ibf-ft)
Front engine hanger plate bolt:
26 N-m (2.7 kgf m, 20 Ibf-ft)
Upper engine hanger nut:
54 N m (5.5 kgf m, 40 Ibf-ft)
Upper engine hanger plate bolt:
26 N m (2.7 kgf m, 20 Ibf-ft)
Note the direction
of the drive
sprocket as shown.
Install the drive sprocket onto the drive chain.
Install the drive sprocket onto the countershaft.
Install the washer with the "OUT SIDE" mark facing
out and tighten the bolt.
TORQUE: 31 N m (3.2 kgf m, 23 Ibf-ft)
Install the drive chain guide and drive sprocket
cover with the carburetor drain hose, and tighten
the two bolt securely.
Install gearshift pedal onto the gearshift spindle by
aligning the slit with the punch mark.
Install the pinch bolt and tighten it securely.
10-10