Honda TRX450R Service Manual page 255

CLUTCH/KICKSTARTER/GEARSHIFT LINKAGE ('04 - '05)
Check the kickstarter pinion gear and spindle for
damage.
Measure the kickstarter pinion gear I.D.
SERVICE LIMIT: 22.05 mm (0.868 in)
Measure the kickstarter spindle O.D.
SERVICE LIMIT: 21.95 mm (0.864 in)
Check the kickstarter idle gear and bushing for dam-
age.
Measure the starter idle gear I.D.
SERVICE LIMIT: 21.07 mm (0.830 in)
Measure the kickstarter idle gear bushing I.D. and
O.D.
SERVICE LIMITS: ID.: 17.04 mm (0.671 in)
O.D.: 20.96 mm (0.825 in)
Measure the countershaft O.D. at the kickstarter idle
gear.
SERVICE LIMIT: 16.95 mm (0.667 in)
Check the kickstarter first idle gear assembly for
wear or damage.
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