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2001
Wacker Neuson 2001 Manuals
Manuals and User Guides for Wacker Neuson 2001. We have
2
Wacker Neuson 2001 manuals available for free PDF download: Operator's Manual
Wacker Neuson 2001 Operator's Manual (164 pages)
Dumper
Brand:
Wacker Neuson
| Category:
Utility Vehicle
| Size: 28 MB
Table of Contents
Table of Contents
3
Introduction
9
Important Information on this Operator's Manual
9
Brief Description
10
Regulations
10
EC Declaration of Conformity 1001 for All Machines Delivered before 29 December 2009
11
EC Declaration of Conformity 1001 for All Machines Delivered after 29 December 2009
12
EC Declaration of Conformity 1501 for All Machines Delivered before 29 December 2009
13
EC Declaration of Conformity 1501 for All Machines Delivered after 29 December 2009
14
EC Declaration of Conformity 2001 for All Machines Delivered before 29 December 2009
15
Type Labels and Component Numbers
17
Other Signs and Symbols
18
Safety Information
23
Safety Symbols Found in this Manual
23
Warranty
24
Designated Use
24
General Conduct and Safety Instructions
25
User Training and Knowledge
25
Preparing for Use
25
Modifications and Spare Parts
25
Organizational Measures
26
General Conduct and Safety Instructions
26
Selection and Qualification of Staff, Basic Responsibilities
27
Safety Instructions Regarding Operation
28
Normal Operation
28
Operation with Lowered Rollbar
30
Trailer Operation
30
Staff Qualifications and Basic Responsibilities
31
User/Owner Responsibility
31
Repair Person Qualifications
31
Safety Instructions Regarding Operation
31
Preparing for Use
31
Startup and Shutdown
31
Job Site Awareness
32
Danger Zone Awareness
32
Operating the Machine
32
Special Operating Notes
32
Carrying Passengers
33
Mechanical Integrity
33
Traveling on Public Roads
33
Trailering and Transport
34
Trailers
34
Transport
34
Temperature Range
34
Safety Guidelines for Maintenance
34
General Maintenance Notes
34
Personal Safety Measures
35
Preparing for Maintenance and Repair Work
35
Performing Maintenance and Repairs
35
Special Hazards
36
Battery
36
Tracks (Track Dumpers)
36
Electric Energy
36
Gas, Dust, Steam, Smoke
37
Hydraulics
37
Noise
37
Oil, Grease and Other Chemical Substances
37
Msds
37
Tires (Wheel Dumpers)
38
Safety Guidelines While Using Internal Combustion Engines
38
Guidelines for Running the Engine
38
Guidelines for Fueling the Engine
39
Operation
41
Description of 1001/1501 Components (Overview)
42
Description of 1501S Components (Overview)
43
Description of 2001S Components (Overview)
44
Description of 2001 SLE Components
45
1001/1501/1501S Operating Equipment up to Serial No. AB
46
1001/1501/1501S Operating Equipment from Serial No. AB
47
2001/2001SLE Operating Equipment
48
Putting into Operation
49
Safety Instructions
49
Putting into Operation for the First Time
49
Running-In Period
49
Check Lists
50
Start-Up Checklist
50
Operation Checklist
51
Parking" Checklist
51
Machine Travel
52
Preheating Start Switch (Overview)
52
Accelerator Pedal (Overview)
52
Indicator Lights and Warning Lights (Overview)
53
Mirrors (Option)
55
Adjusting the Outside Rearview Mirrors on Left and Right
55
Stvo Accessories (Option)
56
Reversing Signal (Option)
56
Before Starting the Engine
56
General Information on Starting the Engine
56
Procedure
57
Travel Interlock
58
When the Engine Has Started
59
Engine Warm-Up
59
Jump-Starting the Engine (Supply Battery)
59
Special Instructions for Traveling on Public Roads
60
Checks before Traveling on Public Roads
60
Starting Machine Travel
60
Brake Pedal (Standard for 1001 + 1501, Option for 2001)
61
Parking Brake
62
Hazard Warning System
63
Rotating Beacon (Option)
63
Machine Travel on Slopes
63
Specific Safety Instructions
63
Driving on Slopes with a Loaded Skip
64
Machine Travel on Slopes with an Empty Skip
64
Machine Travel Across Slopes
64
Parking the Machine
65
Loading the Machine
66
Seat Adjustment
67
Weight Adjustment
67
Horizontal Adjustment
67
Backrest Adjustment
67
Seat Belt
68
Engine Cover
69
Working with the Machine
70
General Safety Instructions
70
Skip Operation
71
Operation of High-Tip Skip (1001/1501H)
71
Swivel Skip Operation (1501S/Option)
71
Swivel Skip Operation (2001S)
71
Swivel Skip and Loader Unit Operation (2001SLE)
72
Loader Unit (Option 2001)
73
Rollbar
74
Towing 1001/1501/2001
75
Opening the High-Pressure Circuit 1001/1501
75
Releasing the Hydraulic Parking Brake 1001/1501
76
Opening the High-Pressure Circuit 2001
76
Releasing the Hydraulic Parking Brake 2001
77
Center-Pivot Prop
78
Locking the Control Levers
78
Locking the Control Levers (1001/1501)
78
Locking the Control Levers (2001)
79
Lifting the Machine
80
Loading and Transporting the Machine
81
Tying down the Machine
82
Battery Master Switch 1001 - 1501
82
Malfunctions
83
Engine Trouble
83
Maintenance
85
Introduction
85
Brake Test
86
High-Tip Skip Maintenance Prop (1001/1501H)
87
Swivel Skip Maintenance Prop (1501S/Option)
87
Swivel Skip Maintenance Prop 2001S
88
Fuel System
89
Specific Safety Instructions
89
Refueling
89
Stationary Fuel Pumps
91
Diesel Fuel Specification
91
Bleeding the Fuel System
91
Fuel Prefilter with Water Separator
92
Replacing the Fuel Filter
93
Engine Lubrication System
94
Checking the Oil Level
94
Adding Engine Oil
95
Engine and Hydraulics Cooling System
96
Specific Safety Instructions
96
Checking the Coolant Level/Adding Coolant
97
Air Filter (1001/1501: up to Serial No. EA01742)
99
Replacing the Filter
100
Air Filter (1001/1501: from Serial No. EA01743)
101
Replacing the Air Filter
101
V-Belt
102
Checking V-Belt Tension
102
Retightening the V-Belt
103
Hydraulic System
104
Specific Safety Instructions
104
Checking the Hydraulic Oil Level
105
Adding Hydraulic Oil
106
Changing Hydraulic Oil
107
Dirt Indicator for Hydraulic Oil Filter
107
Replacing the Hydraulic Oil Filter Element
107
Important Information on the Use of Biodegradable Oil
108
Checking Hydraulic Pressure Lines
109
Tires
110
Inspection Work
110
Wheel Change
111
Electrical System
112
Specific Safety Instructions
112
Servicing and Maintenance at Regular Intervals
112
Instructions Concerning Specific Components
113
Alternator
113
Battery
113
General Maintenance
114
Cleaning
114
General Instructions for All Areas of the Machine
114
Exterior of the Machine
114
Engine Compartment
114
Threaded Fittings and Attachments
115
Pivots and Hinges
115
Engine/Machine Fluids and Lubricants (1001 and 1501)
116
Engine/Machine Fluids and Lubricants (2001)
118
Lubrication Plan 1001/1501H (High-Tip Skip)
126
Lubrication Plan 1501S (Swivel Skip)
128
Lubrication Plan 2001 (Swivel Skip)
130
Technical Data (1001 - 1501)
133
Chassis
133
Engine
133
Traveling Drive 1001
134
Traveling Drive 1501
134
Brakes
134
Steering System
134
Operating Hydraulics
135
Loader Unit
135
Travel Specifications
135
Electrical System
136
Fuse Box (up to AC000101)
136
Relays (up to AC000101)
136
Fuse Box (from AB150001H/150002D)
136
Relays (from AB150001H/150002D)
137
Tires 1001/1501
138
Noise Levels
138
Coolant Compound Table
138
Vibration
138
Dimensions Model 1001
141
Dimensions Model 1501
142
Dimensions Model 1501S
143
Technical Data (2001)
144
Chassis
144
Engine
144
Traveling Drive
145
Brakes
145
Steering System
145
Operating Hydraulics
145
Loader Unit
146
Travel Specifications
146
Electrical System
146
Fuse Box
146
Relays
147
Tires
148
Coolant Compound Table
148
Noise Levels
148
Vibration
148
Dimensions Model 2001
151
Safety Instructions for Operation of Earth Moving Machines
153
Preliminary Remark
153
Designated Use
153
General
154
Danger Zone
155
Stability
155
Operation
156
Assembly, Maintenance, Repair
160
Towing and Transporting
162
Monitoring
162
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Wacker Neuson 2001 Operator's Manual (141 pages)
Dumpers
Brand:
Wacker Neuson
| Category:
Construction Equipment
| Size: 4 MB
Table of Contents
Table of Contents
3
Important Information on this Operator's Manual
9
Brief Description
10
Regulations
10
EC Declaration of Conformity Dumper 1001AB (Serial Number: AB
11
EC Declaration of Conformity Dumper 1501AB from Serial Number: AB
12
EC Declaration of Conformity Dumper 2001 CB (Serial Number: CB
13
Type Labels and Component Numbers
14
Other Signs and Symbols
15
Safety Instructions
19
Identification of Warnings and Dangers
19
Warranty
19
Designated Use and Exemption from Liability
20
General Conduct and Safety Instructions
21
Organisational Measures
21
Selection and Qualification of Staff, Basic Responsibilities
22
Safety Instructions Regarding Operation
23
Normal Operation
23
Trailer Operation
25
Safety Instructions for Maintenance
26
Warning of Special Hazards
28
Electrical Energy
28
Gas, Dust, Steam, Smoke
28
Hydraulics
29
Noise
29
Oil, Grease and Other Chemical Substances
29
Battery
29
Tyres
29
Operation
31
Description of 2001S Components (Overview)
34
Description of 2001 SLE Components
35
1001/1501/1501S Operating Equipment up to Serial Number AB
36
1001/1501/1501S Operating Equipment from Serial Number AB
37
2001/2001SLE Operating Equipment
38
Putting into Operation
39
Safety Instructions
39
Putting the Machine into Operation for the First Time
39
Running-In Period
39
Check Lists
40
Start-Up Checklist
40
Operation Checklist
41
Parking Checklist
41
Driving the Dumper
42
Preheating Start Switch: Overview
42
Accelerator Pedal: Overview
42
Telltales and Warning Lights: Overview
43
Before Starting the Engine
45
Starting the Engine: General
45
Procedure
45
When the Engine Has Started
46
Engine Warm-Up
46
Jump-Starting the Engine (Supply Battery)
46
Special Instructions for Driving on Public Roads
47
Moving off
47
Hydraulic Brake
48
Mechanical Brake
48
Hazard Warning System
48
Driving on Slopes
49
Specific Safety Instructions
49
Driving on Slopes with a Loaded Skip
50
Driving on Slopes with an Empty Skip
50
Driving Across Slopes
50
Parking the Machine
51
Loading the Machine
52
Seat Adjustment
53
Weight Adjustment
53
Horizontal Adjustment
53
Backrest Adjustment
53
Seat Belt
54
Engine Cover
55
Working with the Machine
56
General Safety Instructions
56
High-Tip Skip Operation (1001 + 1501H + 1501S)
57
Swivel Skip Operation
58
Loader Unit (2001 SLE)
58
Information on Working with the Loader Unit
60
Rollbar
60
Opening the High-Pressure Circuit 1001/1501/1501 S
61
Releasing the Hydraulic Parking Brake 1001/1501/1501 S
61
Opening the High-Pressure Circuit 2001
62
Releasing the Hydraulic Parking Brake 2001
62
Centre Pivot Strut
63
Locking the Control Levers
63
Crane Handling the Machine
64
Loading and Transporting the Machine
65
Tying down the Machine
66
Battery Master Switch 1001 - 1501
66
Troubleshooting
67
Engine Trouble
67
Maintenance
69
Introduction
69
Front Skip Maintenance Strut 1001
69
Maintenance Strut, Model 1501
70
Maintenance Strut 2001
71
Fuel System
72
Specific Safety Instructions
72
Refuelling
72
Stationary Fuel Pumps
73
Diesel Fuel Specification
73
Bleeding the Fuel System
73
Fuel Prefilter with Water Separator
74
Replacing the Fuel Filter
75
Engine Lubrication System
76
Checking the Oil Level
76
Filling up Engine Oil
77
Engine and Hydraulics Cooling System
78
Specific Safety Instructions
78
Checking/Filling up Coolant
79
Air Filter
81
Replacing the Filter
82
V-Belt
83
Checking V-Belt Tension
83
Retightening the V-Belt
84
Hydraulic System
85
Specific Safety Instructions
85
Checking the Hydraulic Oil Level
86
Filling up Hydraulic Oil
87
Changing Hydraulic Oil
88
Fouling Indicator for Hydraulic Oil Filter
88
Replacing the Hydraulic Oil Filter Element
88
Important Information for the Use of Biodegradable Oil
89
Checking Hydraulic Pressure Lines
90
Tyres
91
Inspection Work
91
Wheel Change
92
Electrical System
93
Specific Safety Instructions
93
Service and Maintenance Work at Regular Intervals
93
Instructions Concerning Specific Components
94
Alternator
94
Battery
95
General Maintenance Work
96
Cleaning
96
General Instructions for All Areas of the Machine
96
Exterior of the Machine
97
Engine Compartment
97
Screw Connections and Attachments
97
Pivots and Hinges
97
Engine/Machine Fluids and Lubricants (1001 and 1501)
98
Engine/Machine Fluids and Lubricants (2001)
100
Lubrication Points 1001: Overview
108
Lubrication Points 1501: Overview
109
Lubrication Points 1501S: Overview
110
Lubrication Points 2001: Overview
111
Specifications (1001 - 1501) Chassis
113
Engine
113
Travelling Drive
114
Brakes
114
Steering System
114
Work Hydraulics
114
Loader Unit
114
Drive Specifications
115
Electrical System (up to AC000101)
115
Fuse Box
115
Relays
115
Electrical System (from AB150001H/150002D)
116
Fuse Box
116
Relays
116
Tyres 1001/1501/2001
117
Noise Levels
117
Coolant Compound Table
117
Dimensions Model 1001
118
Dimensions Model 1501
119
Dimensions Model 1501S
120
Specifications
121
Engine
121
Travelling Drive
122
Brakes
122
Steering System
122
Work Hydraulics
122
Loader Unit
122
Drive Specifications
123
Electrical System
123
Fuse Box
123
Relays
124
Tyres
125
Noise Levels
125
Coolant Compound Table
125
Tyres
126
Noise Levels
126
Coolant Compound Table
126
Dimensions Model 2001
127
Safety Instructions for Operation of Earth Moving Machines Preliminary Remark
129
Designated Use
129
General
130
Danger Area
131
Stability
131
Operation
132
Assembly, Maintenance, Repair
136
Towing and Transporting
138
Monitoring
138
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