Wacker Neuson 1001 Operator's Manual
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Wacker Neuson 1001 Operator's Manual

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Operator's Manual
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Item no.
1001/1501/2001
3.0
En
1000103795

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Summary of Contents for Wacker Neuson 1001

  • Page 1 Operator's Manual Dumpers Machine models 1001/1501/2001 Edition Language Item no. 1000103795...
  • Page 2 12/2007 09/2009 01 / 2010 Copyright – 2010 Wacker Neuson Linz GmbH, Linz-Leonding Printed in Austria All rights reserved No part of this publication may be reproduced, translated or used in any form or by any means – graphic, electronic or mechanical including photocopying, recording, taping or information storage or retrieval systems –...

  • Page 3: Table Of Contents

    Description of 2001S components (overview) ............3-4 Description of 2001 SLE components ..............3-5 1001/1501/1501S operating equipment up to serial number AB ......3-6 1001/1501/1501S operating equipment from serial number AB ......3-7 2001/2001SLE operating equipment ............... 3-8 Putting into operation ....................
  • Page 4 Engine cover ....................3-25 Working with the machine ..................3-26 General safety instructions ................3-26 High-tip skip operation (1001 + 1501H + 1501S) ........... 3-27 Swivel skip operation ..................... 3-28 Loader unit (2001 SLE) ..................3-28 Information on working with the loader unit ............3-30 Rollbar ........................
  • Page 5 Engine compartment ..................5-29 Screw connections and attachments ............... 5-29 Pivots and hinges .................... 5-29 Engine/machine fluids and lubricants (1001 and 1501) ......... 5-30 Engine/machine fluids and lubricants (2001) ............5-32 Maintenance plan 1001 – 1501: overview ............. 5-34 Maintenance plan 2001: overview ................. 5-37 Lubrication points 1001: overview .................
  • Page 6 Preliminary remark ....................7-1 Designated use ......................7-1 General ........................7-2 Danger area ......................7-3 Stability ........................7-3 Operation ......................... 7-4 Assembly, maintenance, repair ................7-8 Towing and transporting ..................7-10 Monitoring ......................7-10 BA 1001/1501/2001 En - Ausgabe 2.1 * *Ba12001en2_1IVZ.fm...
  • Page 7 Operation ....................3-1 Before starting the engine ............3-15 Control stand overview ..............3-5 Abbreviations ..................1-1 Description of 1001/1501 components (overview) ......3-2 Air filter ....................5-13 Description of 1501S components (overview) ........ 3-3 Description of 2001S components (overview) ........ 3-4 Instrument panel overview ........3-2, 3-3, 3-4, 3-5...
  • Page 8 Index BA 1001/1501/2001 En - Ausgabe 2.1 *Ba12001en2_1SIX.fm...

  • Page 9: Important Information On This Operator's Manual

    Insist on using original spare parts when carrying out maintenance and repair work. This ensures operational safety and readiness of your machine, and maintains its value. Your Wacker Neuson dealer will be pleased to answer any further questions regarding the machine or the Operator's Manual. Abbreviations/symbols •...

  • Page 10: Brief Description

    Introduction Brief description The model 1001/1501/2001 dumpers are self-propelled work machines. Get informed on and follow the legal regulations of your country. This machine is a versatile and powerful helper for moving earth, gravel and debris on con- struction sites and elsewhere. The main components of the machine are: •...

  • Page 11: Ec Declaration Of Conformity Dumper 1001Ab (Serial Number: Ab

    DIN EN ISO 12100-1 and 2, DIN EN 474-1 and 6, DIN EN 14121, DIN EN 3471, DIN EN 13510, EN ISO 3744, EN ISO 3746, DIN EN ISO 3449 Leonding, Thomas Köck, Josef Erlinger, Place, date Responsible for documentation Managing director BA 1001/1501/2001 3.0 – Edition 3.0 *12001b110.fm...

  • Page 12: Ec Declaration Of Conformity Dumper 1501Ab From Serial Number: Ab

    DIN EN ISO 12100-1 and 2, DIN EN 474-1 and 6, DIN EN 14121, DIN EN 3471, DIN EN 13510, EN ISO 3744, EN ISO 3746, DIN EN ISO 3449 Leonding, Thomas Köck, Josef Erlinger, Place, date Responsible for documentation Managing director BA 1001/1501/2001 En – Edition 3.0 *12001b110.fm...

  • Page 13: Ec Declaration Of Conformity Dumper 2001 Cb (Serial Number: Cb

    DIN EN ISO 12100-1 and 2, DIN EN 474-1 and 6, DIN EN 14121, DIN EN 3471, DIN EN 13510, EN ISO 3744, EN ISO 3746, DIN EN ISO 3449 Leonding, Thomas Köck, Josef Erlinger, Place, date Responsible for documentation Managing director BA 1001/1501/2001 3.0 – Edition 3.0 *12001b110.fm...

  • Page 14: Type Labels And Component Numbers

    --------------- Mass: --------------- Load: --------------- Other information – see chapter 6 Specifications (1001 – 1501) on page 6-1 Fig. 2: Type label Engine number The type label (arrow) is located on the valve cover of the engine. Example: Yanmar 46557 Fig.

  • Page 15: Other Signs And Symbols

    Tank contains hydraulic oil Location On the hydraulic oil tank Fig. 8: Hydraulic oil tank Meaning Shows how the skip can be dumped out. Location On the engine cover Fig. 9: Dumping out the skip BA 1001/1501/2001 En – Edition 2.1 *12001b110.fm...
  • Page 16 Fig. 13: Rotating and hot parts Meaning Indicates that persons other than the driver must keep a safe distance from the machine during operation! Location On the skip Fig. 14: Distance to machine BA 1001/1501/2001 En – Edition 2.1 *12001b110.fm...
  • Page 17 Fig. 19: Angle of inclination Position (1001) Skip Meaning Information on swivelling the skip to the left/right Position (1501S, 2001) On the engine cover Fig. 20: Skip swivel BA 1001/1501/2001 En – Edition 2.1 *12001b110.fm...
  • Page 18 Position (2001) Fig. 24: Angle of inclination Skip Meaning Maintenance strut Location On the front chassis (1001, 1501) and on the swivelling console (2001) Fig. 25: Maintenance strut 1-10 BA 1001/1501/2001 En – Edition 2.1 *12001b110.fm...

  • Page 19: Safety Instructions

    Warranty Warranty claims can be brought forward to your Wacker Neuson dealer only. Furthermore, the instructions in this Operator's Manual must be observed. BA 1001/1501/2001 En – Edition 2.1 *12001b210.fm...

  • Page 20: Designated Use And Exemption From Liability

    Neuson GmbH. Wacker Neuson GmbH will not be liable for damage resulting from this • Wacker Neuson GmbH shall not be liable for personal injury and/or damage to property caused by failure to observe the safety instructions and the Operator's Manual, and by the negligence of the duty to exercise due care when: •...

  • Page 21: General Conduct And Safety Instructions

    Wacker Neuson! This also applies to the installation and the adjustment of safety devices and valves, as well as to welding work on load-bearing elements •...

  • Page 22: Selection And Qualification Of Staff, Basic Responsibilities

    • This also includes the area affected by falling material, equipment or by parts which are thrown out. The danger area must be extended by 0.5 m in the immediate vicinity of • buildings • scaffolds or • other elements of construction BA 1001/1501/2001 En – Edition 2.1 *12001b210.fm...

  • Page 23: Safety Instructions Regarding Operation

    • When working in buildings or in enclosed areas, look out for: • Height of the ceiling/clearances • Width of entrances • Maximum load of ceilings and floors • Sufficient room ventilation – danger of poisoning! (exhaust) BA 1001/1501/2001 En – Edition 2.1 *12001b210.fm...
  • Page 24 As you raise the skip, watch whether the material is dumped out before fully raising the skip. Failure to watch whether the material is dumped out correctly can cause the dumper to tip over. BA 1001/1501/2001 En – Edition 2.1 *12001b210.fm...

  • Page 25: Trailer Operation

    25 % of the payload. However, the towed equipment includ- ing the weight in the skip may not exceed the dumper's payload. Secure the towing pin of the towing gear with a split pin! BA 1001/1501/2001 En – Edition 2.1 *12001b210.fm...

  • Page 26: Safety Instructions For Maintenance

    • To avoid the risk of accidents, parts and large assemblies being moved for replacement purposes must be carefully attached and secured to lifting gear. Use only suitable lifting gear and suspension systems in a technically perfect state with adequate load-bearing capacity! Stay clear of suspended loads! BA 1001/1501/2001 En – Edition 2.1 *12001b210.fm...
  • Page 27 • Do not use starting fuel! This especially applies to those cases in which a heater plug (intake-air preheating) is used at the same time – danger of explosions! • Apply special care when working on the fuel system – increased danger of fire! BA 1001/1501/2001 En – Edition 2.1 *12001b210.fm...

  • Page 28: Warning Of Special Hazards

    • Before carrying out welding, flame-cutting and grinding work, clean the machine and its surroundings from dust and other inflammable substances, and make sure the premises are adequately ventilated – danger of explosions! 2-10 BA 1001/1501/2001 En – Edition 2.1 *12001b210.fm...

  • Page 29: Hydraulics

    • Defective tyres reduce the machine's operational safety. Therefore carry out regular checks of the tyres for • Cracks, cuts or other damage • Check the tyre pressure at regular intervals. 2-11 BA 1001/1501/2001 En – Edition 2.1 *12001b210.fm...
  • Page 30 Safety instructions 2-12 BA 1001/1501/2001 En – Edition 2.1 *12001b210.fm...

  • Page 31: Operation

    This symbol requires you to carry out the activity described ➥ Description of the effects or results of an activity n. s. = not shown Opt = option Stated whenever controls or other components of the machine are installed as an option. BA 1001/1501/2001 En – Edition 2.1 *12001b320.fm...
  • Page 32 Description of 1001/1501 components (overview) Pos. Description Rear chassis Front chassis Loader unit Articulated joint Seat Control stand Tilt console Engine cover Parallel lift Skip Lift ram Tilt ram (not shown) Steering ram BA 1001/1501/2001 En – Edition 2.1 *12001b320.fm...
  • Page 33 Operation Description of 1501S components (overview) Pos. Description Seat Control stand Skip Swivel centring Swivelling console Tilt ram Articulated joint Steering ram Rear chassis Engine cover BA 1001/1501/2001 En – Edition 2.1 *12001b320.fm...

  • Page 34: Description Of 2001S Components (Overview)

    Operation Description of 2001S components (overview) Pos. Description Rear chassis Front chassis Swivelling console Articulated joint Seat Control stand Mudguard Engine cover Swivel centring Skip Offset ram Tilt ram Steering ram Rollbar BA 1001/1501/2001 En – Edition 2.1 *12001b320.fm...

  • Page 35: Description Of 2001 Sle Components

    Operation Description of 2001 SLE components Pos. Description Lift frame Lift ram Bucket ram Bucket Fastening mount Articulation (large) Articulation (small) BA 1001/1501/2001 En – Edition 2.1 *12001b320.fm...

  • Page 36: 1001/1501/1501S Operating Equipment Up To Serial Number Ab

    Operation 1001/1501/1501S operating equipment up to serial number AB ... Pos. Description Accelerator pedal Hour meter Parking brake Fuel level indicator Ignition lock Lever “Dumping out/lowering the skip” Forwards-reverse control Lever “Raising/lowering the skip” Horn Bar for horizontal seat adjustment...

  • Page 37: 1001/1501/1501S Operating Equipment From Serial Number Ab

    Operation 1001/1501/1501S operating equipment from serial number AB ... Pos. Description Drive pedal Hydraulic oil filter telltale Service brake Preheating telltale Parking brake Hour meter Ignition lock Fuel level indicator Forwards-reverse control Lever “Dumping out/lowering the skip” Horn Lever “Raising/lowering the skip”...

  • Page 38: 2001/2001Sle Operating Equipment

    Fuel level indicator Parking brake telltale Lever for tilting/lowering the skip Engine temperature telltale Lever: swivel skip Spare fuel telltale Hydrostatic brake pedal Not assigned Light switch Hydraulic oil filter telltale Seat adjustment lever BA 1001/1501/2001 En – Edition 2.1 *12001b320.fm...

  • Page 39: Putting Into Operation

    • Do not run the engine at high speed for extended periods • Increase the load gradually whilst varying the engine speed • Strictly observe the maintenance schedules in the appendix – see chapter 5.16 Maintenance plan 2001: overview on page 5-37 BA 1001/1501/2001 En – Edition 2.1 *12001b320.fm...

  • Page 40: Check Lists

    13 Engine cover locked with the buckle? (➠ 3-25) Especially after cleaning, maintenance or repair work: ➥ Rags, tools and other loose objects removed? 15 Correct seat position? (➠ 3-23) 16 Rollbar raised? 17 Seat belt fastened? (➠ 3-24) 3-10 BA 1001/1501/2001 En – Edition 2.1 *12001b320.fm...

  • Page 41: Operation Checklist

    Parking brake applied? Ignition key removed? When parking on public roads: Machine adequately secured? When parking on slopes: Machine additionally secured with chocks under the wheels to prevent it from rolling away? 3-11 BA 1001/1501/2001 En – Edition 2.1 *12001b320.fm...

  • Page 42: Driving The Dumper

    • Speed can be set continuosly with accelerator pedal 25 ☞ Press down the accelerator pedal: ➥ Engine speed rises ☞ Reduce the pressure on the accelerator pedal: ➥ Engine speed is reduced Fig. 27: Accelerator pedal 3-12 BA 1001/1501/2001 En – Edition 2.1 *12001b320.fm...

  • Page 43: Telltales And Warning Lights: Overview

    A glow plug preheats the air in the combustion chamber of the engine when the key is in this position. The telltale goes out as soon as preheating temperature is reached (15 – 20 sec) 3-13 BA 1001/1501/2001 En – Edition 2.1 *12001b320.fm...
  • Page 44 Counts the engine service hours with the engine running. 17 Fuel level indicator Refuel immediately if the fuel level indicator reaches minimum. Otherwise the fuel system must be bled if it is run dry. 3-14 BA 1001/1501/2001 En – Edition 2.1 *12001b320.fm...

  • Page 45: Before Starting The Engine

    Release the ignition key When the engine runs smoothly (increased engine speed): Notice! Fig. 27: Telltales In general, a battery delivers less energy in cold conditions. Therefore make sure the battery is always well charged. 3-15 BA 1001/1501/2001 En – Edition 2.1 *12001b330.fm...

  • Page 46: When The Engine Has Started

    With the engine running, disconnect both jump leads in exactly the reverse order (first Starting – remove the terminal, then the terminal) – this prevents sparking in the vicinity of battery the battery! Fig. 28: Starting aid with jump leads 34001b710_05.eps 3-16 BA 1001/1501/2001 En – Edition 2.1 *12001b330.fm...

  • Page 47: Special Instructions For Driving On Public Roads

    Press the pedal Engine speed rises Reduce the pressure on the pedal Engine speed is reduced Release the pedal Idling speed The forwards or reverse drive speed depends on the position of accelerator pedal. 3-17 BA 1001/1501/2001 En – Edition 2.1 *12001b330.fm...

  • Page 48: Hydraulic Brake

    Pull up the lever to apply parking brake 10. Fig. 32: Parking brake 2001 Hazard warning system Pressing switch 39 switches the hazard warning system on and off. Fig. 33: Hazard warning system 3-18 BA 1001/1501/2001 En – Edition 2.1 *12001b330.fm...

  • Page 49: Driving On Slopes

    Always drive straight ahead when driving uphill or downhill. Driving diagonally or at an angle to the slope is very dangerous. ☞ Drive slowly in meadows, on leaves or wet steel plates. The machine can slip even if the ground is level. 3-19 BA 1001/1501/2001 En – Edition 2.1 *12001b330.fm...

  • Page 50: Driving On Slopes With A Loaded Skip

    Danger! Pay special attention to the ground when driving across slopes – Danger of accidents! ☞ Driving across slopes up to 20 % steep is allowed only on firm ground. 3-20 BA 1001/1501/2001 En – Edition 2.1 *12001b330.fm...

  • Page 51: Parking The Machine

    Never stop the engine under full load, otherwise it can be damaged due to overheating. Let the engine briefly run at idling speed with no load before you switch it off. Notice! Secure the machine against unauthorised operation. • Remove the key. 3-21 BA 1001/1501/2001 En – Edition 2.1 *12001b330.fm...

  • Page 52: Loading The Machine

    Stay clear of the control stand and of the danger area for reasons of safety Fig. 37: Loading the machine • Once loading is over: ☞ Remove dirt, debris, dust etc. from the control elements ☞ Remove loose material 3-22 BA 1001/1501/2001 En – Edition 2.1 *12001b330.fm...

  • Page 53: Seat Adjustment

    ☞ Pull lever 29 up and at the same time press against the backrest to move it to the required position. ☞ Let lever 29 lock into place. Fig. 40: Backrest adjustment 3-23 BA 1001/1501/2001 En – Edition 2.1 *12001b330.fm...

  • Page 54: Seat Belt

    • Hold belt on buckle latch A and run it slowly and steadily over the hips to buckle B • Insert buckle latch A into buckle B with an audible click (pull test) Notice! Fasten the seat belt only if the rollbar is raised. Fig. 41: Fastening the seat belt 3-24 BA 1001/1501/2001 En – Edition 2.1 *12001b330.fm...

  • Page 55: Engine Cover

    The engine cover can be locked with an external lock in eyelet D Notice! Do not lock the engine cover during machine operation! The emergency switch is located underneath the engine cover! Fig. 43: Engine cover lock 3-25 BA 1001/1501/2001 En – Edition 2.1 *12001b330.fm...

  • Page 56: Working With The Machine

    • Avoid dangerous work conditions on the work site, do not work in severe weather and make sure no-one is at risk. • Always fasten your seat belt when working with machines with rollover protection struc- tures. 3-26 BA 1001/1501/2001 En – Edition 2.1 *12001b330.fm...

  • Page 57: High-Tip Skip Operation (1001 + 1501H + 1501S)

    Operation 3.13 High-tip skip operation (1001 + 1501H + 1501S) Caution! Driving with a dumped-out skip is prohibited! Material that sticks in the skip may be dumped out only to the front in the straight-ahead position of the dumper. The working speed of the skip is set with the travel of the control lever and with the accelerator pedal.

  • Page 58: Swivel Skip Operation

    • Dumper must be in a straight position when pushing or picking up material (no steer- ing). ☞ • Never use the loader unit as a crane. ☞ • Lower the bucket onto the skip when driving the dumper. Fig. 45: 3-28 BA 1001/1501/2001 En – Edition 2.1 *12001b330.fm...
  • Page 59 (no float position). • The bucket has not been designed for transporting material. No excavating! • The bucket of the 2001 SLE is not comparable with a wheel loader bucket. 3-29 BA 1001/1501/2001 En – Edition 2.1 *12001b330.fm...

  • Page 60: Information On Working With The Loader Unit

    Place the machine on level ground Fig. 46: Rollbar ☞ Remove the split pins from lock pins A ☞ Remove lock pins A ☞ Slowly and carefully lower the rollbar with the help of a second person 3-30 BA 1001/1501/2001 En – Edition 2.1 *12001b330.fm...

  • Page 61: Opening The High-Pressure Circuit 1001/1501/1501 S

    Proceed in the reverse order to do this (unscrew the screw as far as it will go) 3.19 Releasing the hydraulic parking brake 1001/1501/1501 S ☞ Remove both extraction units (2) mounted on the rear axle body to release the hydrau- lic parking brake (1).

  • Page 62: Opening The High-Pressure Circuit 2001

    Remove the plastic plugs (4) in the middle on the face of the wheel motors. ☞ Place the extraction unit on the face of the wheel motor and fasten it with screw M12x35. ☞ Tighten the screw to 42 Nm until the wheel turns freely 3-32 BA 1001/1501/2001 En – Edition 2.1 *12001b330.fm...

  • Page 63: Centre Pivot Strut

    Remove split pin A from bracket B ☞ Fold bracket B to the front ☞ Insert split pin A in bracket B Fig. 51: Locking the control lever Unlock in the reverse order! 3-33 BA 1001/1501/2001 En – Edition 2.1 *12001b330.fm...

  • Page 64: Crane Handling The Machine

    Raise the dumper by hitching the lifting gear onto the eyelet. Do not hitch the lifting gear onto the handle. • Fold in the centre pivot strut when raising the machine. Fig. 52: Craning operation 3-34 BA 1001/1501/2001 En – Edition 2.1 *12001b330.fm...

  • Page 65: Loading And Transporting The Machine

    • Carefully reverse the dumper onto the middle of the transport vehicle • Stop and park the machine Notice! The manufacturer's warranty shall not apply to accidents or damage caused by loading or transporting the excavator. 3-35 BA 1001/1501/2001 En – Edition 2.1 *12001b330.fm...

  • Page 66: Tying Down The Machine

    (including the dumper) before moving off, and the legal transport regulations of the country or countries in which transport will take place! 3.25 Battery master switch 1001 – 1501 Notice! Do not disconnect the battery while the engine is running.

  • Page 67: Troubleshooting

    Insufficient or no engine oil pressure Machine inclination too high (max. 25°) Wrong SAE grade of engine lubrication oil 5-30 Oil level too high Engine oil consumption too high Machine inclination too high (max. 25°) BA 1001/1501/2001 En – Edition 2.1 *12001b410.fm...
  • Page 68 Engine starting temperature too low Fuel grade does not comply with specifications 5-30 White Engine smoke Wrong valve clearance Defective fuel injector Dirty air filter 5-13 Black Wrong valve clearance Defective fuel injector BA 1001/1501/2001 En – Edition 2.1 *12001b410.fm...

  • Page 69: Maintenance

    Pulling out spring plug and removing the pin. ☞ The maintenance strut shows downwards vertically and is automatically positioned in a socket in case the lift frame should be lowered. Fig. 26: High-tip skip maintenance strut BA 1001/1501/2001 En – Edition 2.1 *12001b510.fm...

  • Page 70: Maintenance Strut, Model 1501

    ☞ Lower the skip until maintenance strut A is secured by safety device C Notice! Fold down the maintenance strut in the reverse order once maintenance work is over. Fig. 28: Maintenance strut BA 1001/1501/2001 En – Edition 2.1 *12001b510.fm...

  • Page 71: Maintenance Strut 2001

    Remove the spring plug from pin B ☞ Remove the pin from guide C ☞ Fold down maintenance strut A Notice! Fold back the maintenance strut in the reverse order once maintenance work is over. Fig. 29: Maintenance strut BA 1001/1501/2001 En – Edition 2.1 *12001b510.fm...

  • Page 72: Fuel System

    Fill up the tank with the correct fuel type at the end of each working day. This pre- vents condensation water from forming in the fuel tank over night. Do not fill the tank completely but leave some space for the fuel to expand. BA 1001/1501/2001 En – Edition 2.1 *12001b510.fm...

  • Page 73: Stationary Fuel Pumps

    • After removing and fitting the fuel filter, prefilter or the fuel lines back on again • After running the fuel tank empty • After running the engine again, after it has been out of service for a longer period of time BA 1001/1501/2001 En – Edition 2.1 *12001b510.fm...

  • Page 74: Fuel Prefilter With Water Separator

    Fuel supply is open again Environment! Thread A is fitted with a hose. Collect the water as it drains with a suitable container and dispose of it in an environmentally friendly manner. Fig. 32: Fuel prefilter BA 1001/1501/2001 En – Edition 2.1 *12001b510.fm...

  • Page 75: Replacing The Fuel Filter

    ☞ Make a test run – and check for tightness! ☞ Dispose of the old fuel filter cartridge by an ecologically safe method Fig. 33: Fuel filter 1001/1501 Fig. 33: Fuel filter 2001 BA 1001/1501/2001 En – Edition 2.1 *12001b510.fm...

  • Page 76: Engine Lubrication System

    Withdraw it and read off the oil level Fig. 34: Checking the oil level ☞ However if necessary, fill up oil at the latest when the oil reaches the MIN mark on the oil dipstick A BA 1001/1501/2001 En – Edition 2.1 *12001b510.fm...

  • Page 77: Filling Up Engine Oil

    • Fill up if necessary and check the oil level again • Close filler cap B • Push oil dipstick A back in as far as possible • Completely remove all oil spills from the engine Fig. 35: Filling up engine oil BA 1001/1501/2001 En – Edition 2.1 *12001b510.fm...

  • Page 78: Engine And Hydraulics Cooling System

    Let the engine cool down ☞ Check the coolant level again Environment! Use a suitable container to collect the coolant as it drains and dispose of it in an environ- mentally friendly manner! 5-10 BA 1001/1501/2001 En – Edition 2.1 *12001b510.fm...

  • Page 79: Checking/Filling Up Coolant

    Danger of accidents! ☞ Keep away from flames ☞ Avoid eye contact with antifreeze • If antifreeze comes into contact with the eyes ➥ Immediately rinse with clean water and seek medical assistance 5-11 BA 1001/1501/2001 En – Edition 2.1 *12001b510.fm...
  • Page 80 The coolant level must be between the LOW and FULL tank seams ☞ If necessary, fill up coolant and repeat the procedure until the coolant level remains constant Notice! Check the antifreeze every year before the cold season sets in! 5-12 BA 1001/1501/2001 En – Edition 2.1 *12001b510.fm...

  • Page 81: Air Filter

    • Check air filter attachments, air intake hoses and air filters for damage, and immedi- ately repair or replace if necessary • Check the screws at the induction manifold and the clamps for tightness 5-13 BA 1001/1501/2001 En – Edition 2.1 *12001b520.fm...

  • Page 82: Replacing The Filter

    Carefully insert the new filter B in the air filter housing ☞ Position lower housing section E (make sure it is properly seated) ☞ Close both bow clips D Fig. 39: Removing the filter element 5-14 BA 1001/1501/2001 En – Edition 2.1 *12001b520.fm...

  • Page 83: V-Belt

    A new V-belt should have a deflection of 6 to 8 mm, a used V-belt (after about 5 minutes running time) should have a deflection of 7 to 9 mm. ☞ Retighten the V-belt if necessary 5-15 BA 1001/1501/2001 En – Edition 2.1 *12001b520.fm...

  • Page 84: Retightening The V-Belt

    Keep the alternator in this position, and at the same time retighten fastening screws 2 ☞ Check V-belt tension again and adjust it if necessary ☞ Connect the battery or the battery master switch ☞ Close the engine cover Fig. 41: Retightening the V-belt 5-16 BA 1001/1501/2001 En – Edition 2.1 *12001b520.fm...

  • Page 85: Hydraulic System

    Collect drained hydraulic oil and biodegradable oil in a suitable container! Dispose of drained oil and used filters by an ecologically safe method. Always contact the relevant authorities or commercial establishments in charge of oil dis- posal before disposing of biodegradable oil. 5-17 BA 1001/1501/2001 En – Edition 2.1 *12001b520.fm...

  • Page 86: Checking The Hydraulic Oil Level

    • The oil level must be at the FULL level • A gauge element in sight glass A indicates the oil level Fig. 42: Oil level indicator on the hydraulic oil tank 1001/ If the oil level is lower • Fill up hydraulic oil...

  • Page 87: Filling Up Hydraulic Oil

    • Fill up hydraulic oil • Check the hydraulic oil level on sight glass A Fig. 43: Hydraulic oil tank • Fill up if necessary and check again • Firmly tighten plug B 5-19 BA 1001/1501/2001 En – Edition 2.1 *12001b520.fm...

  • Page 88: Changing Hydraulic Oil

    Remove the filter element from the filler pipe and dispose of it ☞ Slide the filler pipe onto the new filter element and insert it in the filter ☞ Tighten the cover by hand Fig. 46: Hydraulic reflux filter 5-20 BA 1001/1501/2001 En – Edition 2.1 *12001b520.fm...

  • Page 89: Important Information For The Use Of Biodegradable Oil

    • Use only the biodegradable hydraulic fluids which have been tested and approved by Wacker Neuson GmbH. Always contact Wacker Neuson GmbH for the use of other products which have not been recommended. In addition, ask the oil supplier for a written declaration of guarantee.

  • Page 90: Checking Hydraulic Pressure Lines

    In this respect, we recommend that you observe all the relevant safety regulations for hydraulic lines, as well as the safety regulations regarding accident prevention and occu- pational health and safety in your country. Also observe DIN 20066, part 5. 5-22 BA 1001/1501/2001 En – Edition 2.1 *12001b520.fm...

  • Page 91: Tyres

    • Check the tyre pressure • Tyre and rim (outside and inside) for damage • Check for wear • Remove foreign bodies from the tyre tread • Remove traces of oil and grease from the tyres 5-23 BA 1001/1501/2001 En – Edition 2.1 *12001b530.fm...

  • Page 92: Wheel Change

    Lower the raised axle ☞ Tighten the wheel nuts to the prescribed torque of 125 Nm Notice! Subsequent to changing wheels check the wheel nuts for tightness after 10 service hours – tighten if necessary! 5-24 BA 1001/1501/2001 En – Edition 2.1 *12001b530.fm...

  • Page 93: Electrical System

    • Is the signalling and warning system OK? Every week ☞ Check once a week: • Cable and earth connections • Battery charge condition – see Battery on page 5-27 • Condition of battery terminals 5-25 BA 1001/1501/2001 En – Edition 2.1 *12001b530.fm...

  • Page 94: Instructions Concerning Specific Components

    • Only test run the engine with the battery connected • When connecting the battery, make sure the poles (+/–) are not inverted • Always disconnect the battery before carrying out welding work or connecting a quick battery charger 5-26 BA 1001/1501/2001 En – Edition 2.1 *12001b530.fm...

  • Page 95: Battery

    Checking the battery requires it to be removed and must be carried out by an authorised workshop. Always follow the specific battery safety instructions! Notice! Do not disconnect the battery while the engine is running. Fig. 48: Battery 5-27 BA 1001/1501/2001 En – Edition 2.1 *12001b530.fm...

  • Page 96: General Maintenance Work

    • Air intake filters etc. Cleaning with volatile and easily flammable anticorrosion agents and sprays: • Ensure adequate room ventilation • Do not use unprotected lights or naked flames • Do not smoke! 5-28 BA 1001/1501/2001 En – Edition 2.1 *12001b530.fm...

  • Page 97: Exterior Of The Machine

    Retighten loose connections immediately. Contact an authorised workshop if necessary. Pivots and hinges Lubricate all mechanical pivots on the machine (such as joints) and fittings at regular inter- vals even if they are not listed in the lubrication plan. 5-29 BA 1001/1501/2001 En – Edition 2.1 *12001b530.fm...

  • Page 98: Engine/Machine Fluids And Lubricants (1001 And 1501)

    Maintenance 5.13 Engine/machine fluids and lubricants (1001 and 1501) Component/ Engine/machine Season/tempera- Specification Capacities application fluid ture API CD, CF, CF-4, CI-4 - 20 °C Diesel engine Engine oil 3.4 l +40 °C ACEA: E3, E4, E5 (SAE 10W40) Hydraulic oil...
  • Page 99 Engine oil grade Ambient temperature (C°) °C SAE 10W SAE 20W SAE 10W-30 SAE 10W-40 API CD, CF, CF-4, CI-4 SAE 15W-40 ACEA: E3, E4, E5 SAE 20 SAE 30 SAE 40 °F 5-31 BA 1001/1501/2001 En – Edition 2.1 *12001b530.fm...

  • Page 100: Engine/Machine Fluids And Lubricants (2001)

    The capacities indicated are approximative values; the oil level check alone is relevant for the correct oil level As per DIN 51502; API CH4, CE/SJ; ACEA A3, B3, E3 According to DIN 51524 section 3 Hydraulic ester oils (HEES) Standard acid-proof grease First replacement after 50 service hours 5-32 BA 1001/1501/2001 En – Edition 2.1 *12001b530.fm...
  • Page 101 Oil grades for the diesel engine, depending on temperature Engine oil grade Ambient temperature (C°) °C SAE 10W SAE 20W SAE 10W-30 SAE 10W-40 API: CH4, CE/SJ SAE 15W-40 ACEA: A3, B3, E3 SAE 20 SAE 30 SAE 40 5-33 BA 1001/1501/2001 En – Edition 2.1 *12001b530.fm...
  • Page 102 Maintenance Authorised workshop Customer Every 1000 s/h once a year Every 500 s/h Every 50 s/h Maintenance work (once a day) 5-34 BA 1001/1501/2001 En – Edition 2.1 * *12001b540.fm...
  • Page 103 Maintenance Authorised workshop Customer Every 1000 s/h once a year Every 500 s/h Every 50 s/h Maintenance work (once a day) 5-35 BA 1001/1501/2001 En – Edition 2.1 * *12001b540.fm...
  • Page 104 Maintenance Authorised workshop Customer Every 1000 s/h once a year Every 500 s/h Every 50 s/h Maintenance work (once a day) 5-36 BA 1001/1501/2001 En – Edition 2.1 * *12001b540.fm...
  • Page 105 Maintenance Authorised workshop Customer After 1500 s/h Once a year or after 1000 s/h Every 500 s/h Every 250 s/h Every 50 s/h Maintenance work (once a day) 5-37 BA 1001/1501/2001 En – Edition 2.1 * *12001b540.fm...
  • Page 106 Maintenance Authorised workshop Customer After 1500 s/h Once a year or after 1000 s/h Every 500 s/h Every 250 s/h Every 50 s/h Maintenance work (once a day) 5-38 BA 1001/1501/2001 En – Edition 2.1 * *12001b540.fm...
  • Page 107 Maintenance Authorised workshop Customer After 1500 s/h Once a year or after 1000 s/h Every 500 s/h Every 250 s/h Every 50 s/h Maintenance work (once a day) 5-39 BA 1001/1501/2001 En – Edition 2.1 * *12001b540.fm...

  • Page 108: Lubrication Points 1001: Overview

    Fold down the red maintenance strut before you carry out maintenance work with the lift frame raised – see Wartungsstütze on page 1-8. Apply multipurpose lithium grease with an MoS² additive to all lubrication points indicated. 5-40 BA 1001/1501/2001 En – Edition 2.1 * *12001b560.fm...

  • Page 109: Lubrication Points 1501: Overview

    Fold down the red maintenance strut before you carry out maintenance work with the lift frame raised – see Wartungsstütze Typ 1501 on page 1-10. Apply multipurpose lithium grease with an MoS² additive to all lubrication points indicated. 5-41 BA 1001/1501/2001 En – Edition 2.1 *12001b560.fm...

  • Page 110: Lubrication Points 1501S: Overview

    Fold up the red maintenance strut before you carry out maintenance work with the lift frame raised – see Wartungsstütze Typ 1501 on page 1-10. Apply multipurpose lithium grease with an MoS² additive to all lubrication points indicated. 5-42 BA 1001/1501/2001 En – Edition 2.1 * *12001b560.fm...

  • Page 111: Lubrication Points 2001: Overview

    Fold down the red maintenance strut before you carry out maintenance work with the skip raised – see Wartungsstütze on page 1-8. Apply multipurpose lithium grease with an MoS² additive to all lubrication points indicated 5-43 BA 1001/1501/2001 En – Edition 2.1 *12001b560.fm...
  • Page 112 Maintenance 5-44 BA 1001/1501/2001 En – Edition 2.1 * *12001b560.fm...

  • Page 113: Specifications (1001 - 1501) Chassis

    25°/45 % in all directions 30°/58 % for 3 minutes Observe the machine's climbing no longer supplied with oil): ability (30°/58 %)! Specific fuel consumption 279 g/kWh 272 g/kWh Exhaust values according to 97/68/EC EPA Tier II BA 1001/1501/2001 En – Edition 2.1 *12001b610.fm...

  • Page 114: Travelling Drive

    165 bar Standard Hydraulic oil cooler 20 l Hydraulic tank capacity Loader unit Models 1501/1501S Loader unit 650 l struck 800 l heaped Skip capacity 420 l liquid capacity 1500 kg Payload BA 1001/1501/2001 En – Edition 2.1 * *12001b610.fm...

  • Page 115: Drive Specifications

    – Preheating time lag relay K7.1 – Cutoff solenoid time lag relay – Start high current relay – Cutoff solenoid switching relay Fig. 50: Relays K 30 – Relay for parking brake warning buzzer BA 1001/1501/2001 En – Edition 2.1 *12001b610.fm...

  • Page 116: Electrical System (From Ab150001H/150002D)

    K34 K33 K32 Fig. 52: Relays K 32 – Start interlock relay K 33 – Low beam relay K 34 – High beam relay – Diodes F 1, 2 – Main fuses BA 1001/1501/2001 En – Edition 2.1 * *12001b610.fm...

  • Page 117: Tyres 1001/1501/2001

    Measurements carried out on asphalted surface. 6.13 Coolant compound table Coolant Outside tempera- ture Water Anticorrosion agent Antifreeze agent % by Up to °C cm³/l % by volume % by volume volume – BA 1001/1501/2001 En – Edition 2.1 *12001b610.fm...

  • Page 118: Dimensions Model 1001

    Overall height with rollbar folded down 1850 mm Overall height without rollbar 1180 mm Overall width 990 mm Overall width (narrow version) 270 mm Ground clearance 1500 mm Wheelbase 3200 mm Outside turning radius BA 1001/1501/2001 En – Edition 2.1 * *12001b610.fm...

  • Page 119: Dimensions Model 1501

    2550 mm Overall height 2000 mm Overall height with rollbar folded down 1850 mm Overall height without rollbar 1305 mm Overall width 270 mm Ground clearance 1650 mm Wheelbase 3500 mm Outside turning radius BA 1001/1501/2001 En – Edition 2.1 *12001b610.fm...

  • Page 120: Dimensions Model 1501S

    Overall height 2000 mm Overall height with rollbar folded down 1850 mm Overall height without rollbar 1305 mm Overall width 270 mm Ground clearance 1700 mm Wheelbase 3500 mm Outside turning radius BA 1001/1501/2001 En – Edition 2.1 * *12001b610.fm...

  • Page 121: Specifications

    Starting aid 10 – 15 seconds) time 10 – 15 seconds) Max. inclined position (engine 25°/45 % in all directions no longer supplied with oil): 97/68/EG 97/68/EC EPA Exhaust values according to EPA II BA 1001/1501/2001 En – Edition 2.1 *12001b610.fm...

  • Page 122: Travelling Drive

    Secondary pressure limiting for offset ram Standard Hydraulic oil cooler 28 l Hydraulic tank capacity Loader unit Model 2001 Loader unit 930 l struck 1210 l heaped Skip capacity 680 l liquid capacity 2000 kg Payload 6-10 BA 1001/1501/2001 En – Edition 2.1 * *12001b610.fm...

  • Page 123: Drive Specifications

    – Turn indicators, telltales, fuel level indicator, safety Driving direction 10 A relays 7.5 A – Rotating beacon Fig. 56: Fuse box 7.5 A – Travelling drive 10 A – Cutoff solenoid relay 20 A – Cutoff solenoid 30 6-11 BA 1001/1501/2001 En – Edition 2.1 *12001b610.fm...

  • Page 124: Relays

    – Start high current relay – Start interlock relay Fig. 57: Relays – Cutoff solenoid relay – Preheating time lag relay – Turn indicator relay – Safety relay – Diode box 6-12 BA 1001/1501/2001 En – Edition 2.1 * *12001b610.fm...

  • Page 125: Tyres

    – Start high current relay – Cutoff solenoid time lag relay – Cutoff solenoid switching relay K 10 – Turn indicator relay – Start interlock relay – Low beam relay – High beam relay – Diodes 6-13 BA 1001/1501/2001 En – Edition 2.1 *12001b610.fm...

  • Page 126: Tyres

    Measurements carried out on asphalted surface. 6.14 Coolant compound table Outside tempera- Coolant ture Water Anticorrosion agent Antifreeze agent % by Up to °C cm³/l % by volume % by volume volume – 6-14 BA 1001/1501/2001 En – Edition 2.1 * *12001b610.fm...

  • Page 127: Dimensions Model 2001

    Overall height without rollbar 1485 mm Overall width 380 mm Ground clearance 1800 mm Wheelbase 3500 mm Outside turning radius 45 % theoretically Hill climbing ability 20 % in all drive positions Safe authorised inclination 6-15 BA 1001/1501/2001 En – Edition 2.1 *12001b610.fm...
  • Page 128 Specifications (2001) 6-16 BA 1001/1501/2001 En – Edition 2.1 * *12001b610.fm...

  • Page 129: Safety Instructions For Operation Of Earth Moving Machines Preliminary Remark

    The operator may not carry out any safety-relevant modifications on the earth mov- ing machine without the manufacturer's authorisation. 7.2.4 Spare parts must comply with the technical requirements specified by the manufac- turer. BA 1001/1501/2001 En – Edition 2.1 *12001b710.fm...

  • Page 130: General

    7.3.13 Secure loose parts, such tools or other equipment, on the earth moving machine. 7.3.14 Secure open doors, windows, covers, lids, etc., to prevent them from closing unin- tentionally. BA 1001/1501/2001 En – Edition 2.1 * *12001b710.fm...

  • Page 131: Danger Area

    7.5.5 When driving or working near excavations, shafts, trenches or the edge of pits and embankments, secure the earth moving machine to prevent it slipping or rolling away. BA 1001/1501/2001 En – Edition 2.1 *12001b710.fm...

  • Page 132: Operation

    7.6.3.9 Do not drive downhill with the clutch disengaged. Shift to a gear adapted to the ter- rain before driving down a slope, and do not shift gears on the slope. BA 1001/1501/2001 En – Edition 2.1 * *12001b710.fm...
  • Page 133 7.6.6.5 If possible, the highest point of the work equipment of the earth moving machine must be higher than structure to be demolished. BA 1001/1501/2001 En – Edition 2.1 *12001b710.fm...
  • Page 134 • switching off the current, • re-routing the overhead electric line, • protecting overhead electric lines by installing them underground or • limiting the work range of the earth moving machine. BA 1001/1501/2001 En – Edition 2.1 * *12001b710.fm...
  • Page 135 • And in addition, for hydraulic excavators with an authorised load of over 1000 kg or an overturning moment of over 40 000 Nm • Safe load indicator • Hose burst valve(s) on the boom lift ram(s) BA 1001/1501/2001 En – Edition 2.1 *12001b710.fm...

  • Page 136: Assembly, Maintenance, Repair

    Safely prop the earth moving machine immediately after it has been raised with the work equipment. Working under a raised earth moving machine that is held only by the hydrau- lics is not permissible. BA 1001/1501/2001 En – Edition 2.1 * *12001b710.fm...
  • Page 137 7.7.22 Use only the hoses and lines prescribed by the manufacturer. 7.7.23 Install and route hydraulic hoses and lines correctly. 7.7.24 No smoking and no naked flames during refuelling. BA 1001/1501/2001 En – Edition 2.1 *12001b710.fm...

  • Page 138: Towing And Transporting

    • Damage due to use beyond the service life (service life is no longer than 6 years if used under normal load). 7.9.4 Check the coolant level only after the filler cap has cooled down. Open the cap carefully to release overpressure. 7-10 BA 1001/1501/2001 En – Edition 2.1 * *12001b710.fm...
  • Page 139 If drivers change, he must also report to the next driver. 7.9.6 In case of defects affecting the operational safety of the earth moving machine, put the machine out of operation until the defects have been remedied. 7-11 BA 1001/1501/2001 En – Edition 2.1 *12001b710.fm...
  • Page 140 Wacker Neuson Linz GmbH keep abreast of the latest technical developments and con- stantly improve their products. For this reason, we may from time to time need to make changes to diagrams and descriptions in this documentation which do not reflect products which have already been delivered and which will not be implemented on these machines.
  • Page 141 Wacker Neuson Linz GmbH Haidfeldstr. 37 A-4060 Linz-Leonding Austria Tel.: +43 (0) 732 90 5 90-0 Fax: +43 (0) 732 90 5 90-200 E-mail: verkauf@wackerneuson.com www.wackerneuson.com Order no. 1000103795 Language En...

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15012001

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