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MultiLoad RCU III
Toptech MultiLoad RCU III Manuals
Manuals and User Guides for Toptech MultiLoad RCU III. We have
3
Toptech MultiLoad RCU III manuals available for free PDF download: Installation Manual, Installation Instructions Manual
Toptech MultiLoad RCU III Installation Manual (68 pages)
Explosion Proof (EX) Hardware (Loaded with MultiLoad II+ / RCU II+ Firmware)
Brand:
Toptech
| Category:
Industrial Equipment
| Size: 2 MB
Table of Contents
Table of Contents
4
Overview
8
Chapter 1 General Information & Warnings
10
Receiving And/Or Returning Equipment
10
Safety Warnings
11
Electrostatic Discharge (ESD) Protection
13
FCC Note
13
Chapter 2 Operating Conditions and Components
14
Product Outline and Dimensions
14
Multiload III/RCU III EX Hardware Picture
14
Figure 2.1 Multiload III/Rcu III Ex Hardware
14
Multiload III/RCU III EX Hardware Dimensions
15
2.1.2.1 Front View
15
Figure 2.2 Unit Outline Drawing - Front View
15
2.1.2.2 Back View
16
Figure 2.3 Unit Outline Drawing - Back View
16
2.1.2.3 Bottom View
17
Figure 2.4 Unit Outline Drawing - Bottom View
17
2.1.2.4 Top View
18
2.1.2.5 Left Side View
19
Figure 2.5 Unit Outline Drawing - Left Side View
19
2.1.2.6 Right Side View
20
Figure 2.6 Unit Outline Drawing - Right Side View
20
Operating Characteristics
21
Chapter 3 Installing the Multiload III/Rcuiii Ex Hardware
22
Tools Required
22
Installation
22
Servicing and Repair
22
Cover Closure and Bolt Replacement
22
Cable Entries
23
Mounting the Multiload III/RCU III EX Hardware Enclosure
23
Metal Plate or Rail
23
Wood
23
Concrete or Cinder Block Walls
23
Mounting Height Considerations
23
Figure 3.1 Suggested Mounting Position
24
Figure 3.2 Screen Visible Area
24
Recommended Wire Sizes and Torque for All Terminal Blocks
25
Electrical Supply Connections
25
Cable Gland Entries
25
Mains Supply Connection
26
Equipment Grounding
26
Figure 3.3 Multiload III/Rcu III Ex Hardware Main Board Power Connector (Tb1)
26
Equipment Battery
27
Figure 3.4 Multiload III/Rcu III Ex Hardware Main Board Battery (Bt1)
27
Chapter 4 Data Communications Interface
28
Figure 4.1 Multiload III/Rcu III Ex Hardware Main Board Communication Connectors
28
Available Communications Protocol Selection and Wire Spec
29
Ethernet
29
Communication Connection Wiring
31
Ethernet - Host/Tms Communications
31
Figure 4.2 Ethernet Connections
31
Serial FCM I/ FCM II Communications, COM 0, RS485
32
Figure 4.3 Fcm Connections
32
Serial Host/Tms Communications
33
COM 1 - RS-485 4-Wire - Host/Tms Communications
33
Figure 4.4 Rs485 4-Wire, Host to a Single Multiload III/Rcu III Ex Hardware (Recommended)
33
Figure 4.5 Rs485 4-Wire, Host to Multiple Multiload III/Rcu III Ex Hardware Units
33
4.2.3.2 COM 1 - RS-485 2-Wire - Host/Tms Communications
34
Figure 4.6 Rs485 2-Wire, Host to a Single Multiload III/Rcu III Ex Hardware Unit
34
Figure 4.7 Rs485 4-Wire, Host to Multiple Multiload III/Rcu III Ex Hardware Units
34
4.2.3.3 COM 1 - RS-232 - Host/Tms Communications
35
Host Ticket Printer/Data Logger
35
Figure 4.8 Rs232, Host to a Single Multiload III/Rcu III Ex Hardware Unit
35
Figure 4.9 Rs232, Host to Multiple Multiload III/Rcu III Ex Hardware Units
35
4.2.4.1 COM3 - RS232 - Host Ticket Printer/Data Logger
36
Figure 4.10 Ticket Printer / Data Logger Connections with Handshake
36
Figure 4.11 Ticket Printer / Data Logger Connections Without Handshake
36
4.2.4.2 COM3 - RS232 - PTB Protocol Host Ticket Printer/Data Logger
37
Figure 4.12 Ptb Printer Connection with Handshake
37
Figure 4.13 Ptb Printer Configuration
37
Chapter 5 Connecting Field Devices to Internal Fcms
38
Chapter 6 Configurations
39
Weights and Measures Switch Access Control
39
External Switch Access Control (Multiload III Hardware Only)
39
Field Switch Access Control
40
Figure 6.1 W&M Bolt Switch
40
Keypad
41
Menus and Screens
41
Field Modification and Data Entry
42
Multiload II+/RCU II+ Firmware Preliminary Configuration
44
Verifying Communications with Fcms
48
Using I/O Diagnostics
50
Chapter 7 Service and Repair
51
Overview and Subassemblies
51
Figure 7.1 Multiload III / Rcu III Ex Hardware Unit
51
Figure 7.2 Subassembly Identification
52
Main Board Replacement
53
Figure 7.3 Main Board Assembly Removal
53
Display Subassembly Replacement
54
Figure 7.4 Display Assembly Removed from the Mounting Bracket
55
Keypad Barrier Replacement
57
Figure 7.5 Removal of Keypad Barrier
57
Card Reader Replacement
58
Figure 7.6 Exploded View of Card Reader
58
FCM Power Supply Replacement
59
Figure 7.7 Removal of Fcm Power Supply
59
Keypad Replacement
60
Figure 7.8 Keypad Assembly Installation Prep
61
Mounting Feet Installation
62
Figure 7.9 Mounting Feet Assembly
62
Cover Replacement
63
Figure 7.10 Disconnect Display and Keypad Cables
63
Figure 7.11 Install Top Right Screw and Remove Lower Hinge Knuckle
64
Figure 7.12 Remove Top Right Screw and Lift Cover off
65
Overview Parts List and Part Numbers
66
Chapter 8 Revision History
67
Hardware Revision
67
Manual Revision
67
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Toptech MultiLoad RCU III Installation Manual (68 pages)
DIVISION 2 (DIV2) Hardware (Loaded with MultiLoad II+ / RCU II+ Firmware)
Brand:
Toptech
| Category:
Industrial Equipment
| Size: 2 MB
Table of Contents
Table of Contents
4
Overview
8
Chapter 1 General Information & Warnings
10
Receiving And/Or Returning Equipment
10
Safety Warnings
11
Electrostatic Discharge (ESD) Protection
13
FCC Note
13
Chapter 2 Operating Conditions and Components
14
Product Outline and Dimensions
14
Multiload III/RCU III DIV2 Hardware Picture
14
Figure 2.1 Multiload III/Rcu III Div2 Hardware
14
Multiload III/RCU III DIV2 Hardware Dimensions
15
2.1.2.1 Front View
15
Figure 2.2 Unit Outline Drawing - Front View
15
2.1.2.2 Back View
16
Figure 2.3 Unit Outline Drawing - Back View
16
2.1.2.3 Bottom View
17
Figure 2.4 Unit Outline Drawing - Bottom View -2 Hole Base
17
Figure 2.5 Unit Outline Drawing - Bottom View - 5 Hole Base
18
2.1.2.4 Left Side View
19
Figure 2.6 Unit Outline Drawing - Left Side View
19
2.1.2.5 Right Side View
20
Operating Characteristics
21
Chapter 3 Installing the Multiload III/Rcu III Div2 Hardware
22
Tools Required
22
Installation
22
Servicing and Repair
22
Cover Closure and Bolt Replacement
22
Cable Entries
22
Mounting the Multiload III/RCU III DIV2 Hardware Enclosure
22
Metal Plate or Rail
23
Wood
23
Concrete or Cinder Block Walls
23
Mounting Height Considerations
23
Figure 3.1 Suggested Mounting Position
24
Figure 3.2 Screen Visible Area
24
Recommended Wire Sizes and Torque for All Terminal Blocks
25
Electrical Supply Connections
25
Mains Supply Connection
26
Equipment Grounding
26
Figure 3.3 Multiload III/Rcu III Div2 Hardware Main Board Power Connector (Tb1)
26
Equipment Battery
27
Figure 3.4 Multiload III/Rcu III Div2 Hardware Main Board Battery (Bt1)
27
Chapter 4 Data Communications Interface
28
Figure 4.1 Multiload III/Rcu III Div2 Hardware Main Board Communication Connectors
28
Available Communications Protocol Selection and Wire Spec
29
Ethernet
29
Communication Connection Wiring
31
Ethernet - Host/Tms Communications
31
Figure 4.2 Ethernet Connections
31
Serial FCM I/ FCM II Communications, COM 0, RS485
32
Figure 4.3 Fcm Connections
32
Serial Host/Tms Communications
33
COM 1 - RS-485 4-Wire - Host/Tms Communications
33
Figure 4.4 Rs485 4-Wire, Host to a Single Multiload III/Rcu III Div2 Hardware (Recommended)
33
Figure 4.5 Rs485 4-Wire, Host to Multiple Multiload III/Rcu III Div2 Hardware Units
33
4.2.3.2 COM 1 - RS-485 2-Wire - Host/Tms Communications
34
Figure 4.6 Rs485 2-Wire, Host to a Single Multiload III/Rcu III Div2 Hardware Unit
34
Figure 4.7 Rs485 4-Wire, Host to Multiple Multiload III/Rcu III Div2 Hardware Units
34
4.2.3.3 COM 1 - RS-232 - Host/Tms Communications
35
Host Ticket Printer/Data Logger
35
Figure 4.8 Rs232, Host to a Single Multiload III/Rcu III Div2 Hardware Unit
35
Figure 4.9 Rs232, Host to Multiple Multiload III/Rcu III Div2 Hardware Units
35
4.2.4.1 COM3 - RS232 - Host Ticket Printer/Data Logger
36
Figure 4.10 Ticket Printer / Data Logger Connections with Handshake
36
Figure 4.11 Ticket Printer / Data Logger Connections Without Handshake
36
4.2.4.2 COM3 - RS232 - PTB Protocol Host Ticket Printer/Data Logger
37
Figure 4.12 Ptb Printer Connection with Handshake
37
Figure 4.13 Ptb Printer Configuration
37
Chapter 5 Connecting Field Devices to Internal Fcms
38
Chapter 6 Configurations
39
Weights and Measures Switch Access Control
39
External Switch Access Control (Multiload III Hardware Only)
39
Field Switch Access Control
40
Keypad
40
Figure 6.1 W&M Bolt Switch
40
Menus and Screens
41
Field Modification and Data Entry
41
Multiload II+/RCU II+ Firmware Preliminary Configuration
44
Verifying Communications with Fcms
48
Using I/O Diagnostics
50
Chapter 7 Service and Repair
51
Overview and Subassemblies
51
Figure 7.1 Multiload III / Rcu III Div2 Hardware Unit
51
Figure 7.2 Subassembly Identification
52
Main Board Replacement
53
Figure 7.3 Main Board Assembly Removal
53
Display Subassembly Replacement
54
Figure 7.4 Display Assembly Removed from the Mounting Bracket
55
Keypad Barrier Replacement
57
Figure 7.5 Removal of Keypad Barrier
57
Card Reader Replacement
58
Figure 7.6 Exploded View of Card Reader
58
FCM Power Supply Replacement
59
Figure 7.7 Removal of Fcm Power Supply
59
Keypad Replacement
60
Figure 7.8 Keypad Assembly Installation Prep
61
Mounting Feet Installation
62
Figure 7.9 Mounting Feet Assembly
62
Cover Replacement
63
Figure 7.10 Disconnect Display and Keypad Cables
63
Figure 7.11 Install Top Right Screw and Remove Lower Hinge Knuckle
64
Figure 7.12 Remove Top Right Screw and Lift Cover off
65
Overview Parts List and Part Numbers
66
Chapter 8 Revision History
67
Hardware Revision
67
Manual Revision
67
Toptech MultiLoad RCU III Installation Instructions Manual (16 pages)
Brand:
Toptech
| Category:
Industrial Equipment
| Size: 0 MB
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