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LMV 5 Series
Siemens LMV 5 Series Manuals
Manuals and User Guides for Siemens LMV 5 Series. We have
5
Siemens LMV 5 Series manuals available for free PDF download: Technical Instructions, Basic Documentation, Quick Start Manual, Manual, User Manual
Siemens LMV 5 Series Technical Instructions (374 pages)
Linkageless Burner Management System
Brand:
Siemens
| Category:
Control Systems
| Size: 16.67 MB
Table of Contents
3-2: Parameter List
60
Table of Contents
60
Lockouthistory
63
Gasfiring
64
Mint_Prepurgegas
65
Interval1Gas
66
Maxtmelowfire
67
Ignoilpumpstart
68
Mainsfrequency
69
Startreleasegas
70
Gaspressuremax
71
Heavyoildirstart
72
Standardfactor
73
Heavyoil
74
Homepos
75
Ignitionpos
76
Maxloadgas(Oil)
77
Loadmaskhighlim
78
Numfuelactuators
79
O2 Alarm
80
High-Fire
81
Loadctrlsuspend
82
O2Maxmanvariable
83
Load of Ignition
84
O2 Content Air
85
Manvar O2 Ctrl
86
Part
87
Minactuatorstep
88
Stageload
89
Maxtmemod
90
Mrange Presssens
92
Startadaption
93
Language
94
Addressing
95
Setteling Time
97
Max Stat Dev
98
Maxtempflgasgas
99
Thresholdfgr Gas(Oil)
100
Operationtempgas(Oil)
101
Gasfiring
102
OEM Password
103
Load_Sw_From_Pc
104
Section 4: Commissioning
119
120
Pre-Requisites for Basic LMV51 Systems
120
Pre-Requisites for LMV52 Systems with a VFD
122
Pre-Requisites for LMV52 Systems with O 2 Trim
123
Configuring (Parameterization Of) an LMV5 with a Default Parameter Set
124
Transferring Parameter Sets Using the AZL Display
132
Suggested Initial Light-Off for LMV5 Systems
133
Suggested Ratio Control Curve Commissioning
135
Suggested Load Control Setup
140
Suggested Cold Start (Thermal Shock Protection) Setup
142
Additional Tips for Commissioning
146
Special Features and Settings
148
Section 5 - Variable Speed Drive Control
153
154
Introduction
154
VFD and AC Induction Motor Fundamentals
154
Line Reactors
155
Output Wiring / Load Reactors
156
Shaft Current
157
Braking Resistors
157
Types of Vfds: Vector and Volt/Hz
159
Centrifugal Blower Fundamentals
159
Configuring Vfds for Use with the LMV52
160
Standardizing the LMV52
161
Blower Speed Monitoring
165
Suggested Setup Procedure for the VFD Control
167
Additional Tips for Burners with VFD Control
168
Section 6: Oxygen Trim
173
Introduction
174
O 2 Trim (O 2 Control) Fundamentals
174
174
Pre-Control
176
O 2 Trim Terminology
176
O 2 Control and O
178
Control and O Alarm Curves
178
O 2 Trim Configuration (Parameterization) before Commissioning
179
Suggested O 2 Trim Commissioning - Traditional Nozzle Mixing Burner with no or Low Percentage FGR (Typically LMV52.240)
181
Suggested O 2 Trim Commissioning - Premix Mesh Burner or Nozzle Mixing Burner with High Percentage of FGR (Typically LMV52.440)
186
Post Commissioning Tuning
192
Observing the Behavior of the O 2 Trim
196
Using the O Alarm Functionality Without O Trim
197
How the O 2 Is Measured with the QGO20 Sensor and PLL52 Module
198
Considerations When Using O Trim with FGR
201
7-1: Troubleshooting Introduction
209
Canbus Faults Including "AZL Not on Bus" and "System Test
210
CanbusFaultsIncluding“AzlNotOnBus”And“SystemTest”
215
Fault Positioning Actuator - Error Code 15
215
Internal Fault Actuator - Error Code 19
215
Flame Failure - Error Code 25 or 26
216
Open Circuit / Short Circuit Sensor Faults - Error Code A6 (Diagnostics 50
217
Open Safety Loop - Error Code 21
218
LMV5 will Not Start (Stays in Phase 12)
219
LMV5 will Not Modulate Properly
220
221
O 2 Sensor Is Not Reading
221
O 2 Sensor Reading Grossly High or Low
222
O 2 Sensor Reads but Responds very Slowly
222
Ambient or Stack Temperature Sensor Reading Incorrectly
223
AZL Says "O2 Module Not Active or Not Available
223
AZL Says "O2 Setpoint Must Lie 0.1% below O2 Ratio Control" or "O2 Setpoint Must Lie 0.1% above O2 Min
224
AZL Says "Measurement Not Successful" When Measuring the Delay Time for O 2 Trim
225
AZL Says "O2 Trim Control Automatically Deactivated
226
227
VSD will Not Operate
227
Unsuccessful VSD Standardization
228
AZL Says "Fan Speed Not Reached" or "Control Range Limitation VSD Module
230
10-1: Introduction
309
Table of Contents
310
Section 10-2: LMV51 Software Version Updates
310
LMV51 Version 0210 to 0220
310
LMV51 Version 0230 to 0250
312
LMV51 Version 0250 to 0510
312
LMV51 Version 0510 to 0520
314
Load Controller Version 0140 to 0150
314
Load Controller Version 0150 to 0160
315
Load Controller Version 0160 to 0180
315
Load Controller Version 0180 to 0210
316
Section 10-3: LMV52 Software Version Updates
317
LMV52 Version 0130 to 0410
317
LMV52 Version 0410 to 0420
318
LMV52 Version 0420 to 0450
319
LMV52 Version 0450 to 0480
319
LMV52 Version 0480 to 0510
320
LMV52 Version 0510 to 1020
321
LMV52 Version 1020 to 1030
321
Load Controller Version Updates
321
VSD Module Version 0130 to 0140
322
VSD Module Version 0140 to 0150
322
Table of Contents
332
Direct Start
334
Introduction
334
Procedure
334
Operation
336
Hot Standby on a Steam Boiler with an RWF50 or RWF55
337
Introduction
337
Hot Standby with a Temperature Switch
342
Introduction
342
Procedure
343
Operation
343
Low Fire Hold with an RWF55
344
Introduction
344
Steam Boiler with an RWF55 with Analog Output
344
Hot Water Boiler with an RWF55 with Analog Output
344
Steam Boiler with an RWF55 with 3-Position Output
344
Hot Water Boiler with an RWF55 with 3-Position Output
344
Operation
349
Example
349
Pilot Valve Proving
350
Introduction
350
Procedure
350
Option 1: on Startup with Skp25'S on both the Pilot and Main Gas Trains
350
Sequence of Operation
353
Important Notes
353
Option 2: on Startup, SKP25 on the Main Gas Train, Solenoid Valves on the Pilot Train
354
Sequence of Operation
355
Important Notes
355
Option 3: Pilot Valve Proving on Startup and Main Valve Proving on Shutdown
356
Sequence of Operation
357
Important Notes
357
Purge Proving
358
Introduction
358
Procedure
358
Operation
359
Remote Setpoint
360
Introduction
360
Procedure
360
Example: Pressure Sensor Wired to Terminal X61
362
Example: Temperature Sensor Wired to Terminal X60
363
Example: Temperature Transmitter Wired to Terminal X61
364
Valve Proving with Two Pressure Switches
365
Introduction
365
Sequence of Operation
366
Important Notes
366
VFD Bypass
367
Introduction
367
Single Fuel Procedure
368
Single Fuel Operation
370
Dual Fuel Procedure
371
Dual Fuel Operation
372
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Siemens LMV 5 Series Basic Documentation (278 pages)
Burner Control with integrated Fuel / Air Ratio Control, Burner Control with Load Control and Oxygen Trim Control for Forced-draft Burners
Brand:
Siemens
| Category:
Control Unit
| Size: 4.61 MB
Table of Contents
Table of Contents
4
Block Diagram Inputs / Outputs
23
Block Diagram (Cont'D)
24
Block Diagram (Cont'D)
25
Fuel Train Applications (Examples)
26
Direct Gas Ignition
26
Gas Pilot Ignition 1
26
Gas Pilot Ignition 2
26
Fuel Valve Control Program
26
Fuel Train Applications (Cont'D)
27
Direct Ignition with Light Oil, Multistage
27
Direct Ignition with Light Oil, Modulating
28
Fuel Valve Control Program
28
Direct Ignition with Heavy Oil, Multistage
29
Direct Ignition with
29
Heavy Oil, Modulating
29
Fuel Valve Control Program
29
Dual-Fuel Burner Gas / Light Oil with Gas Pilot Ignition
31
Fuel Valve Control Program
31
Dual-Fuel Burner Gas / Heavy Oil with Gas Pilot Ignition
32
Fuel Valve Control Program
32
Burner Control
33
Description of Inputs and Outputs
33
Flame Signal Input and Flame Detector X10-01 and X10-03
33
Self-Test Function LMV5
33
Technical Data Flame Supervision
33
QRI (Suited for Continuous Operation)
33
Connection Diagram
33
IONIZATION (Suited for Continuous Operation)
34
Qrb
34
Digital Inputs
35
Safety Loop X3-04
35
Flange X3-03
35
Inputs for External Controller (ON/OFF) X5-03
35
Inputs (on / off or STAGE2 / STAGE3)
35
X5-03
35
Air Pressure Switch (APS) X3-02
36
Pressure Switch-VP-Gas / LT or Closed Position Indicator (CPI) X9-03
36
Pressure Switch-Min-Gas, Start Release Gas (Psmin-Gas) X9-03
36
Start Release Gas X7-03 (Only LMV52
36
Pressure Switch-Max-Gas, (Psmax-Gas) X9-03
37
Pressure Switch-Min-Oil (Psmin-Oil) X5-01
37
Pressure Switch-Max-Oil (Psmax-Oil) X5-02
37
Start Release-Oil (START) X6-01
37
Direct Heavy Oil Start (HO-START) X6-01
38
Fan Contactor Contact (FCC) or FGR-PS X4-01
38
Digital Outputs
39
Alarm Output, Type No-SI X3-01
39
Output Fan, Type No-SI X3-01
39
Output Ignition, Type si (IGNITION) X4-02
39
Outputs Valves-Oil , Type si (V
39
Outputs Valves -Gas, Type si (V
39
Output Oil Pump / Magnetic Clutch, Type No-SI X6-02
40
(Start) X4-03
40
Program Sequence
41
Parameters
41
Time Parameters
41
Gas Valve Proving
42
Recommendation
42
Determination of VP Leakage Rate
43
Special Functions During the Program Sequence
44
Lockout Phase (Phase 00)
44
Safety Phase (Phase 01)
44
Reset / Manual Lockout
44
Characteristics
44
Signaling Start Preventions
45
Forced Intermittent Operation
45
Program Stop Function
45
Gas Shortage Program
46
Sequence Diagram
46
Part Load Shutdown
46
Normal / Direct Start
47
Continuous Fan Operation
47
Response to Extraneous Light in Standby
47
Selection of Fuel
48
Selection of Fuel with
48
The Fuel Selector on the LMV5
48
On the AZL5
48
Selection of Fuel Via BACS
48
Fuel Changeover
48
Sequence Diagrams
49
Direct Gas Ignition
49
Gas Pilot Ignition 1
50
Gas Pilot Ignition 2
51
Light Oil Direct Ignition
52
Heavy Oil Direct Ignition
53
Light Oil with Gas Pilot Ignition
54
Heavy Oil with Gas Pilot Ignition
55
Legend to the Sequence Diagrams
56
Fuel / Air Ratio Control (FARC)
57
General
57
Program Sequence
57
Standby
57
Preventilation
57
Ignition
58
Traveling to the Operating Position
58
Operation
58
End of Operating Position
58
Postpurging
59
Actuator Speed Outside Normal Operation
59
Operating Position
59
Modulating
59
Multistage Operation
60
Position Check
61
Dynamic Safety Time Ratio Control
61
Outside the Operating Position
63
Operating Position Modulating
63
Operating Position Multistage
63
Special Features
63
Program Stop
63
Direction of Rotation of Actuators
63
Limitation of the Load Range
64
Activation of Actuators / VSD
65
Lmv51
65
Lmv52
65
Number of Fuel Actuators
65
Traveling Times
65
Shutdown Behavior
65
Overload Protection of Actuators
65
Curve Adjustment
65
Temperature or Pressure Controller (Internal Load Controller LC)
66
General
66
Connection Diagram
66
Operating Modes with the Load Controller
66
Operating Mode 1 (Extlc X5-03)
67
Operating Mode 2 (Intlc)
68
Operating Mode 3 (Int LC Bus)
68
Operating Mode 4 (Int LC X62)
69
Operating Mode 5 (Ext LC X62)
69
Operating Mode 6 (Ext LC Bus)
70
Operating Mode Changeover to Internal Load Controller
70
Control (Characteristics)
71
Operating Mode
71
Integrated 2-Position Controller (C = on / OFF)
71
General
71
Switching Differentials
71
Modulating Control
72
General
72
Function Diagrams
72
Control Parameters
72
Manual Setting of the Control Parameters
72
Self-Setting of Control Parameters (Adaption)
73
Adaption Sequence
73
Checking the Control Parameters
74
Example
74
Settling of the Manipulated Variable
75
Principle
75
Description (Graph)
75
Multistage Control
76
General
76
Load-Dependent Activation of the Higher Burner Stages
76
Function Diagrams
77
Actual Values (X)
78
Input 1, TEMP, Pt100 Sensor (DIN) X60
78
Input 2: TEMP. / PRESS INPUT, DC 0
78
X61
78
Measuring Range Temperature (Can be Parameterized)
78
Measuring Range Pressure (Can be Parameterized)
78
Input 4: TEMP, Pt1000 / LG-Ni 1000 X60
79
Setpoints (W)
80
Internal Setpoint
80
Input 3: SET POINT INPUT X62
80
External Predefined Setpoint
80
External Predefined Load
80
External Predefined
80
Load, Modulating
80
External Predefined Load, Multistage
81
External Setpoint Changeover
81
External Setpoints or Predefined Load Via Digital E-Bus Interface
81
Integrated Temperature Limiter Function
82
TL Within the Scope of TRD
82
TL with External Predefined Load
82
Requirements Placed on Sensor and Protection Pocket
82
Cold Start Thermal Shock Protection (CSTP)
83
CSTP - Modulating Operation
83
CSTP - Multistage Operation
84
CSTP with Temperature Sensor in Pressure Plants
84
Output
85
Output 4
85
Output, Modulating
85
Output, Multistage
85
Multiboiler Plants
85
Multiboiler Plants by Means of an Analog Input
85
Multiboiler Plants by Means of a Digital Interface
85
Display and Operating Unit AZL5
86
Assignment of AZL5
87
Connecting Cable to the E-Bus Adapter
88
Connecting Cable to the PC
88
Ports of the AZL5
89
Port for the PC
90
Connection to Superposed Systems
91
General Information and BACS Functions
91
Reading Ebus-Specific
91
Data
91
Writing Parameters
92
List of Supported
92
Ebus Commands
92
Display and Settings
93
Menu Structure
93
Displays
94
Display (Cont'D)
95
Displays (Cont'D)
96
Lockout and Error Messages
97
Lockout and Error Messages (Cont'D)
98
Lockout and Error Messages (Cont'D)
99
Standard Parameterizations (Incl. Entry of Password)
100
Entry of Password (PW)
101
Start Display
101
First Submenu Level
102
Second Submenu Level
102
Third Submenu Level
102
Fourth Submenu Level
102
Addressing the Actuators (Function Assignment)
103
Direction of Rotation
104
Reset
104
Operational Status Indication by LED on the Actuator
104
Power Is Fed to Unaddressed Actuator
104
Button for Addressing Is Pressed (Display During Addressing Procedure)
104
Addressing Completed, Normal Operation of Actuator
104
Special Function Curve Settings FARC
105
Special Function Adaption LC
115
Burner Identification (Burner ID)
117
Makeup of Burner ID
117
Languages
117
Real Time Clock and Calendar
117
S / W Changeover
117
Backup
117
Type of Battery
117
Adjustment of Contrast (Display)
118
Shutdown Function
118
Safety Check Function
119
Loss-Of-Flame Test
119
SLT Test
119
Menu and Parameter Lists
119
Azl5
119
Commissioning Instructions for the LMV5
148
Practice-Oriented Setting Instructions for the System Configuration, the Burner Control, and the Electronic Fuel / Air Ratio Control System
148
Basic Configuration
148
Parameterizing the Burner Identification (Burner ID)
148
Selecting the Fuel Trains
148
Checking the Inputs / Outputs While Taking into Account the Burner
148
Setting Gas Valve Proving
149
Addressing the Actuators
149
Selecting the Actuator's Direction of Rotation
150
Lmv51
150
Lmv52
150
Setting the Load Controller (Option)
151
Siemens LMV 5 Series Quick Start Manual (232 pages)
Brand:
Siemens
| Category:
Burner
| Size: 5.41 MB
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Siemens LMV 5 Series Manual (39 pages)
Burner Management System
Brand:
Siemens
| Category:
Control Unit
| Size: 1.28 MB
Siemens LMV 5 Series User Manual (17 pages)
Brand:
Siemens
| Category:
Control Systems
| Size: 0.19 MB
Table of Contents
Siemens Lmv Controlled Burners
3
Keys
3
Main Features
3
User Settings
4
Start-Up Procedure
5
Fault History
7
Lockout History
7
Setting the Temperature Set-Point Value
7
Cold Start Thermal Shock (CSTP)
11
Manual Mode
11
Spare Parts
12
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