User Manuals: MD Helicopters MDHI MD900 Maintenance Toy

User Manuals: MD Helicopters MDHI MD900 Maintenance Toy

Manuals and User Guides for MD Helicopters MDHI MD900 Maintenance Toy. We have 5 MD Helicopters MDHI MD900 Maintenance Toy manuals available for free PDF download: Servicing And Maintenance, Flight Manual, Maintenance Instructions And Parts List, Rotorcraft Flight Manual Supplement, Instructions Manual

MD Helicopters MDHI MD900 Servicing And Maintenance

MD Helicopters MDHI MD900 Servicing And Maintenance (2144 pages)

Brand: MD Helicopters | Category: Toy | Size: 34 MB

Table of Contents

Rotorcraft Maintenance Manual (Csp−900Rmm−2) Record of Temporary Revisions

5
- Table of Contents
  5
- Removed by
  6
- Revision
  18
- Revision
  21
(Cont.)

22
- Revision
  22
- Revision
  25
- Revision
  26
- Revision
  27
- Revision
  29
- Revision
  30
- Revision
  31
- Revision
  32
  - Pilot's Flight Manual
    33
  - Operational Tests
    33
  - Inspections
    33
  - Maintenance Information Requests
    33
  - Torque Values
    33
    
    Special Hardware Torque Values
    33
    
    Standard Hardware Torque Values
    33
  - Warning and Caution Statements
    34
    
    Dangerous Material Disposal
    34
    
    Dangerous Materials Warning Statements and Icons
    34
  - Directives and Related Manufacturers Publications
    34
  - Optional Equipment
    37
  - Abbreviations
    39
  - IIDS Troubleshooting Abbreviations
    39
Table of Contents

63
- Continued Airworthiness Inspections
  67
  - Description
    69
    
    Airworthiness Limitations
    69
    
    Component Overhaul Schedule
    69
    
    General
    69
    
    Regulatory Requirements
    69
    
    Scheduled Inspection Program Overview
    69
    
    Unscheduled Inspections
    69
    
    Additional Documentation
    70
    
    Documentation
    70
    
    General Visual Inspection
    70
    
    MDHI-Approved Optional Equipment
    70
    
    Records of Aircraft Inspections
    70
    
    Servicing and Lubrication
    70
    
    Vendor/Supplier Information
    70
    
    Visual Inspection Criteria
    70
    
    Corrosion Control
    72
- Continued Airworthiness Component Overhaul
  73
  - Maintenance Practices
    75
    
    General
    75
    
    Overhaul Schedule
    75
- Continued Airworthiness Scheduled Inspection
  77
  - Description and Operation
    79
    
    Airframe Periodic Inspection Program
    79
    
    Airframe Segmented Inspection Program
    79
    
    Content of Scheduled Inspection Programs
    79
    
    General
    79
    
    Scheduled Inspections
    79
    
    Special Inspection Schedule
    79
    
    Changing Inspection Programs
    80
    
    Inspection Areas
    80
    
    Inspection Schedule Guide
    80
    
    Scheduled Inspection Tolerance
    80
- Continued Airworthiness Special Inspections
  83
  - Maintenance Practices
    85
- Airframe Periodic Inspection Program
  99
  - Airframe Periodic Inspection
    101
    
    Introduction
    101
    
    Engine Oil System
    109
    
    Main Rotor and Upper Transmission Deck
    111
- Airframe Segmented Inspection Program
  121
- Continued Airworthiness Unscheduled Inspection
  153
  - Maintenance Practices
    155
    
    General
    155
    
    Hard Landing
    155
    
    Sudden Stoppage
    155
Para/Figure/Table/Dimensions and Areas

225
- Para/Figure/Table
  
  226
  - Dimensions and Areas
    227
    
    Description and Operation
    229
- 1 Principal Dimensions
  
  229
- 2 Fuselage Stations, Waterlines, and Butt Lines
  
  229
  - Fuselage Stations
    229
  - Waterlines
    229
  - Butt Lines
    229
- 3 Inspection Areas
  
  229
- 4 Access Methods
  
  229
  - Access Item Number
    229
  - Removal and Installation Methods
    230
  - Interior Trim Access Panels
    230
  - Panel Removal for Scheduled Inspection
    230
  - Stress Panels
    230
Leveling

261
- Weight and Balance
  263
- Center of Gravity Limits
  265
  - Prepare to Weigh Helicopter
    265
  - Weigh Helicopter
    266
- Leveling
  273
- Helicopter Leveling
  275
  - Plumb Bob Leveling
    275
- Maintenance Practices
  275
Parking and Storage/Mooring

289
- Parking and Storage
  291
  - Maintenance Practices
    293
    
    Helicopter Parking
    293
    
    Normal Conditions - Helicopter Parking
    293
    
    Turbulent Conditions - Helicopter Parking
    293
    
    Environmental Conditions
    294
    
    Flyable Storage
    294
    
    Fuel Filler Port
    294
    
    General Procedures
    294
    
    Ground Service Connections
    294
    
    Grounding Jacks
    294
    
    Helicopter Storage
    294
    
    Maintenance During Flyable Storage
    295
    
    Preparation for Flyable Storage
    295
    
    General Preparation
    296
    
    Intermediate Storage
    296
    
    Maintenance During Short Term Storage
    296
    
    Short Term Storage
    296
    
    General Inspection
    297
    
    General Storage Procedures
    297
    
    Maintenance During Intermediate Storage
    297
    
    Preservation for Intermediate Storage
    297
- Mooring
  299
  - Maintenance Practices
    301
    
    Covers and Tiedowns
    301
    
    High Wind Conditions - Helicopter Mooring
    301
    
    Mooring Helicopter
    301
    
    Blade Tiedowns
    302
    
    Forward and Aft Mooring Tiedowns
    302
    
    Upper Deck Cover
    302
    
    Notarr Boom Cover
    303
    
    Notarr Thruster Cover
    303
- Bubble Cover
  304
- Engine Area Cover
  304
- Pitot Cover
  304
- Rotor Hub Cover
  304
- Blade Covers
  305
- Blade Covers (Cold Weather)
  305
- Return to Service
  307
- Flyable Storage Depreservation and Activation
  309
- Short Term Storage Depreservation and Activation
  309
- Intermediate Storage Depreservation and Activation
  310
Para/Figure/Table/Placards and Markings

313
- Para/Figure/Table
  
  314
  - Placards and Markings
    315
    
    Maintenance Practices
    317
- 1 General
  
  317
- 2 Decals and Placard
  
  318
  - Decal and Placard Application
    318
    
    (Part of Interior Trim Installation)
    324
Servicing

335
- Servicing
  337
  - Description and Operation
    339
    
    Description
    339
  - Maintenance Practices
    343
    
    AC System Servicing (EARLY CONFIG)
    343
    
    Air-Conditioning (AC) Servicing Precautions
    343
    
    Environmental Control System (ECS)
    343
    
    R-134A AC System Servicing (CURRENT CONFIG)
    346
    
    Drain the AC Compressor Reduction Gearbox
    349
    
    Fill the AC Compressor Reduction Gearbox
    349
    
    Fuel
    350
    
    Fuel System Servicing Precautions
    350
    
    Servicing of the Main Fuel Tank
    351
    
    Servicing of the Supplemental Fuel Tank
    352
    
    Defuel the Fuel System
    353
    
    Defuel the Main Fuel Cell at the Gravity Fill Port
    353
    
    Defuel the Main Fuel Cell at the Sump Drain
    353
    
    Defuel the Supplemental Fuel Cell
    353
    
    Hydraulic System Servicing
    354
    
    Service the Hydraulic System with Ground Support Equipment (GSE) Cart
    355
    
    Service the Hydraulic System with Hand Pump (Optional)
    355
    
    Fill the Landing Gear Damper
    357
    
    Landing Gear
    357
    
    Drain the Main Transmission
    358
    
    Main Transmission Oil Fill/Add
    358
    
    Transmission and Drive System
    358
  - Fan Bearing Lubrication
    359
  - Rotor Brake Master Cylinder Servicing
    360
  - Rotor Brake Caliper Servicing
    360
- Powerplant
  361
- Rotorcraft
  365
  - Operation in a Corrosive Environment
    365
- Windscreen
  366
  - Windscreen Washer (Optional)
    366
Table of Contents

369
- Para/Figure/Table
  370
  - Title
    370
- Vibration and Noise Analysis
  371
Vent System

391
- Vent System
  401
  - Description and Operation
    403
    
    Air Ducts
    403
    
    Air Supply Plenum
    403
    
    Crew Station Gasper Assemblies
    403
    
    Inlet Duct
    403
    
    Passenger Gasper Assemblies
    403
    
    Vent Fan
    403
    
    Vent System
    403
    
    Vent System Components
    403
    
    Water Separator
    403
  - Fault Isolation
    405
    
    Vent System Troubleshooting
    405
  - Maintenance Practices
    407
    
    Vent System
    407
    
    Vent System Inspection
    407
    
    Water Separator Assembly
    409
    
    Water Separator Assembly Installation
    409
    
    Water Separator Assembly Removal
    409
    
    Vent System Fan
    410
    
    Vent System Fan Installation
    410
    
    Vent System Fan Removal
    410
    
    Vent Air Supply Plenum Assembly
    411
    
    Vent Air Supply Plenum Assembly Removal
    411
    
    Vent Air Supply Plenum Assembly Installation
    412
    
    Gasper Assembly (Crew Station) Installation
    413
    
    Gasper Assembly (Crew Station) Removal
    413
    
    Gasper Assembly Crew Station
    413
    
    Gasper Assembly (Passenger Compartment) Installation
    414
    
    Gasper Assembly (Passenger Compartment) Removal
    414
    
    Gasper Assembly, Crew Station (Overhead) Installation
    414
    
    Gasper Assembly, Crew Station (Overhead) Removal
    414
    
    Gasper Assembly, Crew Station Overhead
    414
    
    Gasper Assembly, Passenger Compartment
    414
- Heat / Defog System
  415
  - Description and Operation
    417
    
    Aft Cabin Heat Ejector
    417
    
    Engine Bleed Air Check Valve
    417
    
    Flow Control Shutoff Valve
    417
    
    Heat / Defog Bleed Air Tubes
    417
    
    Heat / Defog System
    417
    
    Heat / Defog Valve
    417
    
    Heat Flow Control Valve
    417
    
    Heater Control Cable
    417
    
    Defog Manifolds
    418
    
    Foot Heater Control Cable
    418
    
    Foot Heater Valves
    418
    
    Heat / Defog Control Cable
    418
    
    Heat / Defog Ejector
    418
    
    Plenum Heat / Defog Hoses
    418
  - Fault Isolation
    421
    
    Heat / Defog System Troubleshooting
    421
  - Removal/Installation
    425
    
    Heat/Defog Ejector
    425
    
    Heat/Defog Ejector Installation
    425
    
    Heat/Defog Ejector Removal
    425
    
    Heat/Defog Valve
    426
    
    Heat/Defog Valve Installation
    426
    
    Heat/Defog Valve Removal
    426
    
    Heat/Defog Control Cable
    427
    
    Heat/Defog Control Cable Installation
    427
    
    Heat/Defog Control Cable Removal
    427
    
    Defog Manifold
    429
    
    Defog Manifold Installation
    429
    
    Defog Manifold Removal
    429
    
    Foot Heater Valve
    429
    
    Foot Heater Valve Installation
    429
    
    Foot Heater Valve Removal
    429
    
    Foot Heater Cable
    430
    
    Foot Heater Cable Installation
    430
    
    Foot Heater Cable Removal
    430
    
    Aft Cabin Heat Ejector
    431
    
    Aft Cabin Heat Ejector Installation
    431
    
    Aft Cabin Heat Ejector Removal
    431
    
    Flexible - Heater Control Cable
    432
    
    Flexible - Heater Control Cable Assembly
    432
    
    Flexible - Heater Control Cable Assembly Removal
    432
    
    Heating System Flow Control Valve Single Ball
    432
    
    Heating System Flow Control Valve Single Ball Installation
    432
    
    Heating System Flow Control Valve Single Ball Removal
    432
    
    Engine Bleed Air Check Valve (900 CONFIG)
    435
    
    Engine Bleed Air Check Valve Installation
    435
    
    Engine Bleed Air Check Valve Removal
    435
    
    Flow Control Shutoff Valve Assembly (900 CONFIG)
    436
    
    Flow Control Shutoff Valve Assembly Installation
    436
    
    Flow Control Shutoff Valve Assembly Removal
    436
    
    Valve to Deck Tube Assembly (900 CONFIG)
    437
    
    Valve to Deck Tube Assembly Installation
    437
    
    Valve to Deck Tube Assembly Removal
    437
    
    Engine Bleed Air Check Valve (902 CONFIG)
    439
    
    Engine Bleed Air Check Valve Installation
    439
    
    Engine Bleed Air Check Valve Removal
    439
    
    Flow Control Shutoff Valve Assembly (902 CONFIG)
    439
    
    Flow Control Shutoff Valve Assembly Installation
    439
    
    Flow Control Shutoff Valve Assembly Removal
    439
    
    Valve to Deck Tube Assembly (902 CONFIG)
    440
    
    Valve to Deck Tube Assembly Installation
    440
    
    Valve to Deck Tube Assembly Removal
    440
    
    Threadless Flexible Coupling Seal Assembly (900 CONFIG)
    443
    
    Threadless Flexible Coupling Seal Installation
    443
    
    Heat/Defog Tube Assembly
    444
    
    Heat/Defog Tube Assembly Installation
    444
    
    Heat/Defog Tube Assembly Removal
    444
  - Inspection/Test
    449
    
    Control Cables Inspection (Area 1 and 2)
    449
    
    Heat/Defog System Bleed Air Engine/Firewall Inspection (Area 5)
    449
    
    Heat/Defog System Inspection
    449
    
    Heat/Defog Tube Assemblies Inspection (Area 6)
    449
    
    Under Floor Tube Assemblies Inspection (Area 1 and 2)
    449
    
    Aft Cabin Heat Ejector Inspection (Area 2)
    450
    
    Defog Manifold Inspection (Area 1)
    450
    
    Flow Control Single Ball Valve Inspection (Area 2)
    450
    
    Foot Heater Valves Inspection (Area 1)
    450
    
    Heat/Defog Ejector Inspection (Area 1)
    450
    
    Heat/Defog Valve Inspection (Area 1)
    450
    
    Rubber Ducts and Hoses Inspection (Area 1)
    450
    
    Heat/Defog System Leak Check Functional Test
    454
- Air Conditioning System
  457
  - Components
    459
  - Compressor Assembly
    459
  - Lines and Tubing
    460
  - Condenser Fans (EARLY CONFIG)
    460
  - Cooling Blowers (CURRENT CONFIG)
    460
  - Condenser
    460
  - Receiver Dehydrator
    460
  - Sight Glass
    460
  - High Pressure Switch
    460
  - Low Pressure Switch
    460
  - Thermostatic Switch
    461
  - Thermostatic Expansion Valve
    461
  - Evaporator Assembly
    461
  - Evaporator Fan
    461
  - Three-Way Valve Duct Assembly
    461
  - Three Way Valve
    461
  - Three-Way Valve Control Cable
    461
  - Fault Isolation
    467
    
    Air-Conditioning System Troubleshooting
    467
    
    Early Config
    467
  - Removal / Installation
    475
    
    Compress Assembly Installation
    475
    
    Compressor Assembly
    475
    
    Compressor Assembly Removal
    475
    
    Operation Without the Compressor Assembly Installed
    475
    
    Three-Way Valve Cable
    479
    
    Three-Way Valve Cable Installation
    479
    
    Three-Way Valve Cable Removal
    479
    
    Three-Way Valve Duct Assembly
    479
  - Three-Way Valve Duct Assembly Removal
    479
  - Three-Way Valve Duct Assembly Installation
    479
- Evaporator Fan
  481
  - Evaporator Fan Removal
    481
  - Evaporator Fan Installation
    481
- Evaporator Assembly (EARLY CONFIG)
  483
  - Evaporator Removal
    483
  - Evaporator Installation
    484
- Evaporator Outlet Shroud (EARLY CONFIG)
  483
  - Outlet Shroud Removal
    483
  - Outlet Shroud Installation
    483
- Expansion Valve (EARLY CONFIG)
  484
  - Expansion Valve Removal
    484
  - Expansion Valve Installation
    484
- Evaporator Aft Mounting Bracket (EARLY CONFIG)
  485
  - Bracket Installation
    486
- Evaporator Inlet Shroud (EARLY CONFIG)
  485
  - Inlet Shroud Removal
    485
  - Inlet Shroud Installation
    485
- Expansion Valve Strainer (EARLY CONFIG)
  485
  - Strainer Removal
    485
  - Strainer Installation
    485
- Thermostatic Switch (EARLY CONFIG.)
  485
  - Thermostatic Switch Removal
    485
  - Thermostatic Switch Installation
    485
- Evaporator Assembly (CURRENT CONFIG)
  488
  - Evaporator Removal
    488
  - Evaporator Installation
    489
- Evaporator Inlet Shroud (CURRENT CONFIG)
  488
  - Inlet Shroud Removal
    488
  - Inlet Shroud Installation
    488
- Evaporator Outlet Shroud (CURRENT CONFIG)
  489
  - Outlet Shroud Removal
    489
    
    Outlet Shroud Installation
    489
    
    Thermostatic Switch (CURRENT CONFIG)
    490
    
    Thermostatic Switch Installation
    490
    
    Thermostatic Switch Removal
    490
    
    Condenser (EARLY CONFIG)
    493
    
    Condenser Fan (EARLY CONFIG)
    493
    
    Condenser Fan Installation
    493
    
    Condenser Fan Removal
    493
    
    Condenser Installation
    493
    
    Condenser Removal
    493
    
    Condenser Transition Duct (EARLY CONFIG)
    493
    
    Condenser Transition Duct Installation
    493
    
    Condenser Transition Duct Removal
    493
    
    Condenser Exit Screen (EARLY CONFIG)
    494
    
    Condenser Inlet Screen (EARLY CONFIG)
    494
    
    Exit Screen Installation
    494
    
    Exit Screen Removal
    494
    
    Inlet Screen Installation
    494
    
    Inlet Screen Removal
    494
    
    Condenser (CURRENT CONFIG)
    497
    
    Condenser Installation
    497
    
    Condenser Removal
    497
    
    Bracket Removal
    501
    
    Receiver Dehydrator
    501
    
    Receiver Dehydrator Bracket
    501
    
    Receiver Dehydrator Installation
    501
    
    Receiver Dehydrator Removal
    501
    
    Bracket Installation
    502
    
    Low-Pressure Switch
    505
    
    Low-Pressure Switch Installation
    505
    
    Low-Pressure Switch Removal
    505
    
    High-Pressure Switch
    506
    
    High-Pressure Switch Removal
    506
  - High-Pressure Switch Installation
    506
- Compressor Inlet Hose
  506
  - Inlet Hose Removal
    506
  - Inlet Hose Installation
    506
- Compressor Outlet Hose
  506
  - Outlet Hose Removal
    506
  - Outlet Hose Installation
    506
- High-Pressure Tubes (EARLY CONFIG)
  507
- High-Pressure Tubes (CURRENT CONFIG)
  511

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MD Helicopters MDHI MD900 Flight Manual

MD Helicopters MDHI MD900 Flight Manual (565 pages)

Brand: MD Helicopters | Category: Toy | Size: 7 MB

Table of Contents

Cover
3
- Title Page
  5
- Log of Revisions by Date
  6
- Table of Contents
  6
- Approving Authorities
  7
- F-III
  7
Revision
7
Table of Contents
9
Revision
9
Revision
11
Revision
12
Revision
13
- Summary of Revisions to the Rotorcraft Flight Manual
  15
- List of Effective Pages
  16
  - General Contents
    33
  - Front Matter
    35
  - Introduction
    35
  - Organization
    35
  - Scope
    35
- Section I - General
  35
- Method of Presentation
  37
- Definition of Terms
  37
- Abbreviations
  38
- MDHI Publications Revisions and Reissues
  41
- Multi-Purpose Utility Operations
  41
- Technical Publications
  41
- Rotorcraft Certification
  43
- Pilot's Briefing
  43
August
43
- 1-11.Dimensions
  44
  - MD Explorer Rotorcraft Principal Dimensions
    44
  - Interior Dimensions and Volumes
    45
  - Conversion Charts
    46
  - Speed: Mph/Knots/Kmh
    46
  - Speed: Knots − Meters/Second
    47
  - Temperature Conversion Chart
    48
  - Liquid Measure
    49
  - Linear Measure
    50
  - Weight
    52
  - Conversion Chart: Inches of Mercury − Millibars
    53
  - Standard Atmosphere Table
    54
  - Limitations Contents
    55
- Paragraph Page
  55
Revision
55
- Revision
  56
- Flight Restrictions
  57
- Revision
  57
- Environmental Operating Conditions
  58
- Cabin Doors Open In-Flight
  58
- Kinds of Operations
  58
- Cabin Heat
  58
Revision
58
- Icing Conditions
  59
- Snow Conditions
  59
- Ambient Temperature Envelope
  59
Revision
59
- Airspeed Limitations
  60
WAT Limit and “Area A” Azimuth for Crosswind Operations
60
Revision
60
Gross Weight to 6500/6770 Lb
61
Revision
61
- Weight Limitations
  62
Minimum Flying Weight
62
Revision
62
- Center of Gravity (CG Envelope)
  63
Expanded Lateral CG
63
Revision
63
- Rotor Brake Limitations
  64
- Rotor Speed Limitations
  64
- Transmission Limitations
  64
Revision
64
- Power Plant Limitations
  65
Revision
65
Revision
66
- Generator Limitations
  67
- Starter Limitations
  67
- Fuel System Limitations
  67
Revision
67
Revision
68
- Engine Torque
  69
- Engine Exhaust Gas Temperature
  69
Revision
69
Reissue
79
- Caution and Warning Annunciators and Audio Tones
  80
- Engine Emergencies
  81
- Single Engine Failure
  81
- Low Rotor RPM Warning
  83
- Second Engine Failure
  83
- Emergency Landing Procedures
  84
- Water Landing - Dual Engine Failure
  84
- Water Landing - OEI/AEO
  84
- EEC Critical Fault
  86
- EEC Malfunctions
  86
- EEC Non Critical Fault
  87
- EEC Manual Control
  89
- Engine Starting - Manual
  89
- Engine/Aircraft Shutdown - Manual
  92
- Cabin Fire/Smoke
  93
- Fire Emergencies
  93
- Electrical Fire
  94
- Engine Fire - on Ground
  95
Engine/Transmission Deck Fire Annunciators
95

MD Helicopters MDHI MD900 Maintenance Instructions And Parts List

MD Helicopters MDHI MD900 Maintenance Instructions And Parts List (438 pages)

Brand: MD Helicopters | Category: Toy | Size: 11 MB

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MD Helicopters MDHI MD900 Rotorcraft Flight Manual Supplement

MD Helicopters MDHI MD900 Rotorcraft Flight Manual Supplement (416 pages)

Brand: MD Helicopters | Category: Toy | Size: 8 MB

MD Helicopters MDHI MD900 Instructions Manual

MD Helicopters MDHI MD900 Instructions Manual (44 pages)

Instructions for Continued Airworthiness Airframe Fuel Filter P/N: 900P5663200 MAINTENANCE INSTRUCTIONS AND ILLUSTRATED PARTS LIST

Brand: MD Helicopters | Category: Toy | Size: 0 MB

Table of Contents

Table of Contents
7
Introduction
11
- Purpose and Content of this Manual
  11
- Applicability
  11
- Proprietary Rights
  11
- Publications
  11
  - Publication Distribution
    11
  - Related Publications
    11
  - List of Applicable Publications (LOAP)
    12
  - Subscription Service
    12
  - MDHI Publications Revision Control
    12
  - List of Effective Pages (LOEP)
    12
  - Revision
    12
  - Reissues
    12
- Access Methods
  13
- Torque Practices
  13
- Application of Warnings, Cautions and Notes
  13
- Assistance
  13
  - MDHI Field Service
    13
  - MDHI Publications
    13
- Abbreviations
  13
- Acronyms
  13
- Units of Measure
  13
Maintenance Practices
15
- Description and Operation
  15
- Wire Harness Locator
  22
Special Handling Procedures
22
Application of Protective Treatments
22
Installation Limitations
22
Weight and Balance
22
- Placards and Markings
  22
Servicing
23
Cleaning
24
Continued Airworthiness
24
- Airworthiness Limitations
  24
- Overhaul Period
  24
- Operational Checks
  24
- Inspection Requirements
  24
- Periodic Inspections
  24
- Special Inspection - Calendar (1 YEAR)
  25
- Conditional Inspection
  25
- Repairs
  25
Airframe Fuel Filter Element
26
- Element Replacement
  26
Airframe Fuel Filter Drain Control
27
Airframe Fuel Filter Enclosure
30
- Enclosure Removal
  30
- Enclosure Installation
  30

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