Manitowoc Grove RT765E-2 Manuals

Manuals and User Guides for Manitowoc Grove RT765E-2. We have 3 Manitowoc Grove RT765E-2 manuals available for free PDF download: Service And Maintenance Manual, Operator's Manual

Manitowoc Grove RT765E-2 Service And Maintenance Manual (330 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 9.82 MB

Table of Contents
5
Section 1
13
Overview of Manuals
13
Customer Support
14
General Crane Design
14
Specific Crane Description
14
Lifting Capacities (Load Chart)
14
Basic Components
14
Axle Weight Distribution
14
Serial Number Location
14
Transportation and Lifting Data
14
List of Specifications
15
General
15
Dimensions
15
Capacities
15
Torque Converter
15
Transmission
15
Engine
15
Axles
15
Brakes
15
Wheels and Tires
15
Hoists
16
Crane Nomenclature
19
General Maintenance
21
Cleanliness
21
After Cleaning
21
Removal and Installation
21
Disassembly and Assembly
21
Pressing Parts
22
Locking Devices
22
Wires and Cables
22
Shims
22
Hoses and Tubes
22
Bearings
23
Gaskets
23
Batteries
23
Hydraulic Systems
24
Hydraulic Fittings
25
Electrical System
26
Fatigue of Welded Structures
27
Loctite
27
Fasteners and Torque Values
28
Weld Studs
31
Wire Rope
32
General
32
Environmental Conditions
32
Dynamic Shock Loads
32
Lubrication
32
Precautions and Recommendations During Inspection or Replacement
32
Wire Rope Inspection (Running Ropes and pendant Cables)
33
Wire Rope Inspection (Boom Extension and Retraction Cables)
34
Wire Rope Inspection/Replacement (All Wire Rope)
34
Seizing Wire Rope
35
Installing 35X7 Class Wire Rope
36
Procedures for Cutting and Preparing 35X7 Class Wire Rope
36
Section 2
39
Description
40
Hydraulic Symbols
41
Maintenance
43
Preparation
43
Hydraulic System Maintenance Precautions
43
Label Parts When Disassembling
43
Hydraulic Oil Recommendations
43
Draining and Flushing
43
Removing Air from the Hydraulic System
44
Parts Replacement
45
Directional Control Valves
45
Supply Pressure and Return Circuit
47
Description
47
Pump Distribution
48
Troubleshooting
48
Troubleshooting Aids
50
Troubleshooting Procedures
50
Hydraulic Oil Return Filter Assembly
51
Fill Cap/Breather
51
Oil Cooler
53
Description
53
Oil Temperature Switches
53
Hydraulic Pumps
55
Description
55
Maintenance
55
Pump Disconnect Assembly
59
Disassembly
59
Assembly
59
Pressure Setting Procedures
61
Procedure a - Main Control Valve Reliefs
62
Procedure B - Main Directional Control Valve Pilot Supply Pressure
63
Procedure C - Swing Brake Pilot Supply Pressure
63
Procedure D - Brake Charge Supply Valve Relief Pressure
63
Procedure E - Charge Air Cooler Valve Relief Pressure
64
Procedure F - Brake Dual Accumulator Charge Valve Pressure Limits
64
Procedure G - Accumulator Pre-Charge Pressure
64
Procedure H - Precharging the Accumulator
65
Procedure I - Swing Valve Work Port Reliefs Pressure
65
Procedure J - Front Steer Relief Valve Pressure
66
Procedure K - Outrigger/Rear Steer Valve Relief
66
Procedure L - Hydraulic Oil Cooler Fan Motor Control Valve
66
Procedure M - Counterweight Removal Valve
67
Valves
68
General
68
Directional Control Valves
71
Description
71
Maintenance
71
Hydraulic Remote Control Valve
76
Description
76
Maintenance
76
Dual Accumulator Charge Valve
79
Description
79
Maintenance
79
Swing Brake and Armrest Lockout Valve Manifold
81
Description
81
Maintenance
81
Holding Valve
83
Description
83
Maintenance
83
Boom Lock Valve
83
Outrigger/Rear Steer Valve
85
Description
85
Maintenance
86
Outrigger Control Manifold
87
Description
87
Maintenance
88
Parking Brake/Range Shift Valve
89
Description
89
Maintenance
89
Axle Oscillation Lockout Valve
91
Description
91
Maintenance
91
High Speed Boost Selector Valve
92
Description
92
Maintenance
92
Hydraulic Accumulator
93
Description
93
Maintenance
93
Service Brake and CAC Fan Motor Priority Flow Control Valve
94
Description
94
Maintenance
94
Oil Cooler Fan Motor Priority Flow Control Valve
95
Description
95
Maintenance
95
Oil Cooler Fan Motor Priority Flow Control
95
Telescope Cylinder Charge Valve Manifold (if Equipped)
96
Description
96
Maintenance
96
Valve
96
Description
98
Cylinders
99
General
99
Maintenance
99
Surface Protection for Cylinder Rods
99
Temperature Effects on Hydraulic Cylinders
100
Lift Cylinder
102
Description
102
Maintenance
102
Lower Telescope Cylinder
106
Description
106
Maintenance
106
Upper Telescope Cylinder
110
Description
110
Maintenance
110
Axle Oscillation Lockout Cylinder
113
Description
113
Maintenance
113
Steer Cylinder
116
Description
116
Maintenance
116
Outrigger Extension Cylinder
119
Description
119
Maintenance
119
Outrigger Jack Cylinder
122
Description
122
Maintenance
122
Counterweight Removal Cylinder
125
Description
125
Maintenance
125
Description
129
General
129
Alternator
131
Batteries
131
Cab Electrical Panel
131
Carrier Electrical Panel
133
Maintenance
135
General
135
General Troubleshooting
136
Troubleshooting Swivel-Caused Electrical Problems
136
Connector Troubleshooting
136
Alternator/Charging System Troubleshooting
137
Alternator Replacement
139
Starter Replacement
139
Battery Replacement
140
Relay Panel Component Replacement
140
Gauge Cluster Replacement
141
Rocker Switch Replacement
141
Ignition Switch Replacement
142
Turn Signal Lever and Transmission Shift Lever Replacement
143
Windshield Wiper Assembly Replacement
145
Windshield Washer Assembly Replacement
146
Skylight Wiper Assembly Replacement
146
Telescope Cylinder Charge System - Electrical Schematic (if Equipped)
148
Tools for Troubleshooting
149
Optional Equipment
149
Beacon Light
149
Boom Mounted Floodlights
149
Rear View Mirror
149
Air Conditioner
149
Cold Weather Operation
149
Section 4
151
Description
151
Theory of Operation
151
Boom Extension
151
Boom Retraction
152
Maintenance
152
Removal
152
Boom Extension
152
Disassembly
157
Boom Nose Sheaves
159
Assembly
160
Installation
160
Installation
163
Functional Check
164
Inspection
164
Boom Alignment and Servicing
164
Cam Operated Check Valve Adjustment
165
Guide Block Adjustment
165
Boom Extension and Retraction Cable
166
Maintenance
166
Inspection
166
Adjustment
166
Telescope Circuit
167
Description
167
Theory of Operation
167
Maintenance
168
Description
170
Theory of Operation
170
Maintenance
170
Lift Cylinder Removal
172
Disassembly and Assembly
172
Lift Cylinder Installation
172
Swingaway Boom Extension
174
Description
174
Maintenance
174
Description
182
Description
183
Theory of Operation
183
Maintenance
184
Warm-Up Procedure
184
Hoist Area Access
184
Removal
186
Installation
186
Functional Check
186
Fluid Level
186
Description
186
Usage and Inspection
187
Preventative Maintenance
187
Oil Sampling
189
Brake Test Procedure
189
Hoist to Boom Alignment
190
Preparation
190
Tools Required
190
Procedure
190
Motor and Brake
192
Description
192
Idler Drum and Cable Follower
193
Description
193
Maintenance
193
Description
194
Third Wrap Indicator (Optional-Standard on CE)
196
Description
196
Maintenance
196
Third Wrap Indicator
196
On CE)
196
Hoist Drum Rotation Indicator System
197
Description
197
Maintenance
197
Hoist Control Valves
199
Description
199
Fixed Counterweight
200
Description
200
Maintenance
200
Counterweight Plate
200
Removable Counterweight (Optional)
202
Removal
202
Installation
202
Description
205
Theory of Operation
205
Swing Drive
205
Swing Brake
205
Swing Drive
206
Maintenance
207
Swing Brake
209
Swing Motor
211
Description
211
Maintenance
211
Swing Gearbox and Brake
212
Description
212
Maintenance
212
Swing Bearing
214
Description
214
Maintenance
214
Swivels
219
Description
219
Description
220
Hydraulic Swivel
221
Description
221
Theory of Operation
221
Maintenance
221
Two Port Water Swivel
223
Description
223
Maintenance
223
Electrical Swivel
224
Description
224
Theory of Operation
224
Maintenance
224
Swing Lock Pin
226
Description
226
Maintenance
226
360° Swing Lock Control (Positive Lock Type) (Optional)
226
Engine
227
Description
227
Maintenance
228
Electronic Control System
230
Description
230
Engine Control System Switches and Indicator Lights
230
Fuel System
233
Description
233
Maintenance
233
Description
234
Air Intake and Exhaust System
235
Description
235
Air Intake
235
Charge-Air Cooler System
239
Muffler
240
Water Cooling System
243
Description
243
Maintenance
243
Drive Train
248
Description
248
Maintenance
248
Transmission/Torque Converter
250
Description
250
Theory of Operation
250
Maintenance
251
Troubleshooting Procedures
251
Towing or Pushing
254
Description
255
Maintenance
256
Wheels and Tires
258
Typical Wear Patterns
258
Description
258
Maintenance
258
Steering Systems
261
Description
261
Theory of Operation
261
Maintenance
262
Rear Steering System
263
Troubleshooting
263
Hydraulic Pumps
264
Front Steering Control Valve
264
Integrated Outrigger/Rear Steer Control Valve
264
Steer Cylinders
264
Rear Axle Oscillation Lockout System
265
Description
265
Theory of Operation
265
Axle Oscillation Lockout Cylinders
267
Axle Oscillation Lockout Valve
267
Maintenance
267
Brake System
267
Description
267
Theory of Operation
268
Maintenance
269
Service Brakes
270
Description
270
Maintenance
270
Corrosion Protection
274
Parking Brake Actuator
276
Description
276
Maintenance
276
Parking Brake
277
Description
277
Maintenance
277
Park Brake Solenoid Valve
280
Description
280
Maintenance
280
Outrigger
280
Outrigger Circuit
280
Maintenance
281
Outrigger Beam
284
Extension Cylinder
288
Outrigger Monitoring System (Optional-Standard in North America)
288
Jack Cylinder
289
Outrigger Control Valves
290
General
291
Environmental Protection
291
Standard Lubricants
291
Arctic Lubricants and Conditions
293
Surface Protection for Cylinder Rods
296
Wire Rope Lubrication
296
Lubrication Points
297
Cranelube
297
Safety
297
Steering and Suspension
298

Manitowoc Grove RT765E-2 Operator's Manual (178 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 56.75 MB

Table of Contents
5
Section 1
11
Customer Support
11
Noise/Vibration Test Results
11
Noise Level Test Results
11
Vibration Level Test Results
12
Serial Number Location
12
Crane Dimensions
15
List of Specifications
16
General
16
Dimensions
16
Capacities
16
Torque Converter
16
Transmission
16
Engine
16
Axles
16
Brakes
16
Wheels and Tires
16
Hoists
17
Section 2
19
Safety Messages
20
General
20
Safety Alert Symbol
20
Signal Words
20
Safety Decals
20
Accidents
20
Operator Information
21
Operator Qualifications
21
Operational Aids
22
Rated Capacity Limiter (RCL) Systems
22
Anti-Two-Blocking Device
23
Working Area Limiter (if Equipped)
23
Crane Stability/Structural Strength
24
Load Charts
25
Work Site
25
Wind Forces
25
Wind Speeds
26
Lifting Operations
38
Multiple Crane Lifts
39
Lifting Multiple Loads
39
Tilt-Up Panel Lifting
39
Counterweight
40
Outrigger Lift off
40
Pile Driving and Extracting
40
Crane Equipment
41
Crane Inspection
41
Electrocution Hazard
41
Set-Up and Operation
42
Electrocution Hazard Devices
43
Electrical Contact
43
Special Operating Conditions and Equipment
44
Grounding the Crane
44
Personnel Handling
45
Environmental Protection
46
Maintenance
46
Service and Repairs
46
Lubrication
47
Tires
47
Hoist Rope
48
Synthetic Hoist Rope
48
Wire Rope
48
Sheaves
50
Batteries
50
Super Capacitor (if Equipped)
50
General Maintenance
51
Transporting the Crane
51
Travel Operation
51
Work Practices
53
Personal Considerations
53
Crane Access
53
Job Preparation
53
Working
54
Lifting
54
Hand Signals
55
Boom Extension
57
Parking and Securing
57
Shut-Down
57
Cold Weather Operation
57
Temperature Effects on Hook Blocks
58
Temperature Effects on Hydraulic Cylinders
59
Stability
61
Access Platform Hand Rail
61
Overload Inspection
61
Boom Inspection
62
Superstructure Inspection
64
Carrier Inspection
66
Controls and Indicators
70
Steering Column
70
Turn Signal Lever and Windshield Wiper/Washer/Headlight /Horn Controls
71
Steering Column Tilt Lever
71
Park Brake Control Switch
71
Headlights Switch
71
Drive Axle Selector Switch
71
Hazard Lights Switch
71
Engine Diagnostics Switches
71
Steering Column
71
Ignition Switch
72
Transmission Shift Lever
72
Cab Overhead Controls
72
Skylight Window Latch
72
Skylight Wiper and Wiper Motor
72
Skylight Sunscreen
73
Dome Light
73
Cab Circulating Fan
73
Right Side Window Latch
73
Overhead Control Panel
73
Heater/Air Conditioner Fan Switch
73
Heater Control Switch
73
Air Conditioner Switch
73
Skylight Wiper Switch
73
Panel Dimmer Switch
73
Hoist Rotation Indicator Display
74
DPF Regeneration Switch (Tier 4 Engines Only)
74
Steering Column Indicator and Gauge Display
75
Swing Brake Engaged
76
Parking Brake Engaged
76
Light Malfunction
76
Emergency Stop
76
Hydraulic Oil High Temperature
76
Transmission Warning
76
Low Steer Pressure (Optional on CE Units)
76
Left Turn Signal Indicator
76
Low Service Brake Pressure
76
Electronic Module Indicator
76
LCD Display
77
Engine Stop
77
Engine Warning
77
Diesel Particulate Filter (Tier 4 Engines Only)
77
Right Turn Signal Indicator
78
Inhibit Regeneration
78
Diesel Exhaust Fluid (Tier 4 Engines-2014 and Later Only)
78
High Exhaust System Temperature
78
Engine Wait-To-Start
78
Four-Wheel Drive Engaged
78
Axle Differential Locked
78
Rear Wheels Not Centered Indicator
78
Engine Coolant Temperature Gauge
78
Fuel Gauge
78
Low Fuel Level
79
Battery Charge Indicator
79
Voltmeter
79
Tachometer
79
Control Seat Assembly (Single Axis)
80
Main Hoist Control (Single Axis Option)
80
Boom Lift Control (Single Axis Option)
80
Boom Lift and Main Hoist Control Lever (Dual Axis Option - Not Shown)
80
Main Hoist Speed Selector Switch
80
Telescope or Auxiliary Hoist Control (Single Axis Option)
81
Swing Control (Single Axis Option)
81
Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option-Not Shown)
81
Auxiliary Hoist Speed Selector Switch (Optional)
81
Rear Steer Switch
81
Swing Brake Control Switch
81
Axle Differential Lock Control Switch (Optional)
82
Cab Door Release
82
Seat Back Adjustment
82
A/C Heater, Climate Control
82
Seat Slide Lever
82
Seat Frame Slide Lever
82
Armrest Adjustment
82
Hoist Rotation Indicators
82
HRI Display
82
Hydraulic Boost Switch
82
Seat Switch (Not Shown)
83
Side Control Panel
83
Rated Capacity Limiter (RCL) and Work Area Definition System Control Panel
83
Rated Capacity Limiter (RCL) Bypass Switch
83
Emergency Stop Switch
83
Transmission Oil Temperature Gauge
83
Turntable Pin Swing Lock Control
83
12V Receptacle
84
Diagnostic Connector
84
Bubble Level Indicator
84
Hoist Third Wrap Indicator (Optional-Standard on CE)
84
Cold Weather Indicator (Optional)
84
Telescope Cylinder Charge Indicator (if Equipped)
84
Ambient Temperature LED Indicator
84
Hoist Third Wrap Indicator
84
On CE)
84
Outrigger Control
85
Foot Pedal Controls
85
360° Swing Lock Pedal
85
Swing Brake Pedal
85
Telescope Control Foot Pedal (Optional)
86
Service Brake Foot Pedal
86
Foot Throttle Pedal
86
Miscellaneous Controls and Indicators
86
Fuse Panel
86
Buzzer
86
Rated Capacity Limiter (RCL) Emergency Override Switch (Non-CE Certified Cranes)
86
Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator (CE Certified Cranes)
87
Rated Capacity Limiter (RCL) Internal Light Bar (Optional)
87
Strobe Light or Beacon (Optional) (Not Shown)
87
Backup Alarm (Not Shown)
87
Emergency Exit
88
Operating Procedures
88
Pre-Starting Checks
88
Cold Weather Operation
89
Crane Warm-Up Procedures
91
Above 95°C (200°F): no Crane Operation Is Allowed. Let Hydraulic Oil Cool by Running Engine at Idle with no Functions Actuated
92
Engine Operation
92
Jump Starting Hazard
92
Charging the Batteries
92
Above 95°C (200°F): no Crane Operation Is Allowed
92
Let Hydraulic Oil Cool by Running Engine at Idle with no Functions Actuated
92
Transporting the Crane
95
Crane Travel Operation
95
Traveling on Slopes
97
General Crane Operation
103
Stowing and Parking
109
Unattended Crane
110
General
111
Accessing the Hoist Area (Fixed Counterweight Units Only)
111
Travel Configuration
111
Working Position
112
Installing Cable on the Hoist
112
Cable Reeving
112
Boom Cable Reeving
113
Dead-End Rigging/Wedge Sockets
113
Installing Wedge and Socket
113
Anti Two Block (A2B) Switch
120
Lock
120
Unlock
120
Before Operation
120
Erecting and Stowing the Bi-Fold Boom Extension
122
Erecting
122
Erecting and Stowing the Bi-Fold Boom
122
Stowing the Swing-Away Boom Extension
129
Setting the Folding Swingaway Offset
131
Erecting and Stowing the Bi-Fold Boom Extension with the 20 Ft (6.1 M) Insert
131
Erecting
131
Stowing
133
Fixed Counterweight
134
Description
134
Maintenance
134
Removable Counterweight (Optional)
136
Removal
136
Installation
136
General
139
Environmental Protection
139
Lubricants and Lubrication Intervals
139
Standard Lubricants
140
Arctic Lubricants and Conditions
141
Surface Protection for Cylinder Rods
144
Wire Rope Lubrication
144
Lubrication Points
144
Cranelube
145
Cummins Oil Registration List
145
Safety
145
Steering and Suspension
146
Axles
148
Drive Train
150
Drive Train (Continued)
152
Turntable
154
Outriggers
156
Boom
158

Manitowoc Grove RT765E-2 Operator's Manual (156 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 6.76 MB

Table of Contents
9
Section 1
14
Customer Support
15
Noise/Vibration Test Results
15
Noise Level Test Results
15
Vibration Level Test Results
16
Serial Number Location
16
Crane Dimensions
19
List of Specifications
20
General
20
Dimensions
20
Capacities
20
Torque Converter
20
Transmission
20
Engine
20
Axles
20
Brakes
20
Wheels and Tires
20
Hoists
21
Section 2
23
Safety Messages
23
General
24
Safety Alert Symbol
24
Signal Words
24
Accidents
24
Operator Information
24
Operator Qualifications
25
Operational Aids
26
Rated Capacity Limiter (RCL) Systems (if Equipped)
26
Anti-Two-Blocking Device
26
Working Area Limiter (if Equipped)
27
Crane Stability/Structural Strength
27
Load Charts
28
Work Site
28
Wind Forces
28
Lifting Operations
29
Counterweight
30
Outrigger Lift off
30
Multiple Crane Lifts
30
Pile Driving and Extracting
31
Crane Equipment
31
Crane Inspection
31
Electrocution Hazard
31
Set-Up and Operation
33
Electrocution Hazard Devices
33
Electrical Contact
34
Special Operating Conditions and Equipment
34
Personnel Handling
34
Environmental Protection
35
Maintenance
35
Service and Repairs
36
Lubrication
37
Tires
37
Wire Rope
37
Sheaves
38
Batteries
39
Engine
39
Transporting the Crane
39
Travel Operation
40
Work Practices
41
Personal Considerations
41
Crane Access
41
Job Preparation
41
Working
41
Lifting
42
Hand Signals
43
Boom Extension
45
Parking and Securing
45
Shut-Down
45
Cold Weather Operation
45
Temperature Effects on Hook Blocks
46
Temperature Effects on Hydraulic Cylinders
46
Model Specific Information
47
Stability
47
Access Platform Hand Rail
47
Overload Inspection
48
Boom Inspection
49
Superstructure Inspection
51
Carrier Inspection
53
Controls and Indicators
56
Steering Column
56
Turn Signal Lever and Windshield Wiper/Washer/Headlight /Horn Controls
57
Steering Column Tilt Lever
57
Park Brake Control Switch
57
Headlights Switch
57
Drive Axle Selector Switch
57
Hazard Lights Switch
57
Engine Diagnostics Switches
57
Steering Column
57
Ignition Switch
58
Transmission Shift Lever
58
Cab Overhead Controls
58
Skylight Window Latch
58
Skylight Wiper and Wiper Motor
58
Skylight Sunscreen
59
Dome Light
59
Cab Circulating Fan
59
Right Side Window Latch
59
Overhead Control Panel
59
Heater/Air Conditioner Fan Switch
59
Heater Control Switch
59
Air Conditioner Switch
59
Skylight Wiper Switch
59
Panel Dimmer Switch
59
DPF Regeneration Switch (Tier 4 Engines Only)
60
Steering Column Indicator and Gauge Display
61
Swing Brake Engaged
62
Parking Brake Engaged
62
Light Malfunction
62
Emergency Stop
62
Hydraulic Oil High Temperature
62
Transmission Warning
62
Low Steer Pressure (Optional on CE Units)
62
Left Turn Signal Indicator
62
Low Service Brake Pressure
62
Electronic Module Indicator
62
LCD Display
63
Engine Stop
63
Engine Warning
63
Diesel Particulate Filter (Tier 4 Engines Only)
63
Diesel Particulate Filter
63
Right Turn Signal Indicator
64
Inhibit Regeneration
64
Diesel Exhaust Fluid (Tier 4 Engines-2014 and Later Only)
64
High Exhaust System Temperature
64
Engine Wait-To-Start
64
Four-Wheel Drive Engaged
64
Axle Differential Locked
64
Rear Wheels Not Centered Indicator
64
Engine Coolant Temperature Gauge
64
Fuel Gauge
64
Low Fuel Level
65
Battery Charge Indicator
65
Voltmeter
65
Tachometer
65
Control Seat Assembly (Single Axis)
66
Main Hoist Control (Single Axis Option)
66
Boom Lift Control (Single Axis Option)
66
Boom Lift and Main Hoist Control Lever (Dual Axis Option - Not Shown)
66
Main Hoist Speed Selector Switch
66
Telescope or Auxiliary Hoist Control (Single Axis Option)
67
Swing Control (Single Axis Option)
67
Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option-Not Shown)
67
Auxiliary Hoist Speed Selector Switch (Optional)
67
Rear Steer Switch
67
Swing Brake Control Switch
67
Axle Differential Lock Control Switch (Optional)
68
Cab Door Release
68
Seat Back Adjustment
68
A/C Heater, Climate Control
68
Seat Slide Lever
68
Seat Frame Slide Lever
68
Armrest Adjustment
68
Hoist Rotation Indicators
68
Hydraulic Boost Switch
68
Armrest Switch (Not Shown)
68
Side Control Panel
69
Rated Capacity Limiter (RCL) and Work Area Definition System Control Panel
69
Rated Capacity Limiter (RCL) Bypass Switch
69
Emergency Stop Switch
69
Transmission Oil Temperature Gauge
69
Turntable Pin Swing Lock Control
69
12V Receptacle
70
Diagnostic Connector
70
Bubble Level Indicator
70
Hoist Third Wrap Indicator (Optional-Standard on CE)
70
Cold Weather Indicator (Optional)
70
Telescope Cylinder Charge Indicator (if Equipped)
70
Ambient Temperature LED Indicator
70
Outrigger Control
71
Foot Pedal Controls
71
360° Swing Lock Pedal
71
Swing Brake Pedal
71
Telescope Control Foot Pedal (Optional)
72
Service Brake Foot Pedal
72
Foot Throttle Pedal
72
Miscellaneous Controls and Indicators
72
Fuse Panel
72
Buzzer
72
Rated Capacity Limiter (RCL) Emergency Override Switch (Non-CE Certified Cranes)
72
Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator (CE Certified Cranes)
73
Rated Capacity Limiter (RCL) Internal Light Bar (Optional)
73
Strobe Light or Beacon (Optional) (Not Shown)
73
Backup Alarm (Not Shown)
73
Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator
73
Cranes)
73
Rated Capacity Limiter (RCL) Internal Light Bar
73
Emergency Exit
74
Operating Procedures
74
Pre-Starting Checks
74
Cold Weather Operation
75
Crane Warm-Up Procedures
77
Engine
77
Transmission
77
Hoist
77
Swing Drive and Turntable Bearing
77
Axles
78
Hydraulic Oil System
78
Above 95°C (200°F): no Crane Operation Is Allowed. Let the Crane's Hydraulic Oil Cool by Running the Engine at Idle with no Functions Actuated
78
Engine Operation
78
Transporting the Crane
80
Crane Travel Operation
80
General Crane Operation
87
Stowing and Parking
93
Unattended Crane
93
General
95
Accessing the Hoist Area (Fixed Counterweight Units Only)
95
Travel Configuration
95
Working Position
96
Installing Cable on the Hoist
96
Cable Reeving
96
Boom Cable Reeving
97
Dead-End Rigging/Wedge Sockets
97
Installing Wedge and Socket
97
Erecting and Stowing the Bi-Fold Boom Extension
104
Erecting
104
Stowing the Swing-Away Boom Extension
111
Erecting and Stowing the Bi-Fold Boom Extension with the 20 Ft (6.1 M) Insert
113
Setting the Folding Swingaway Offset
113
Erecting
113
Stowing
115
Fixed Counterweight
116
Description
116
Maintenance
116
Removable Counterweight (Optional)
118
Removal
118
Installation
118
Section 5
121
Environmental Protection
121
Lubricants and Lubrication Intervals
121
Standard Lubricants
122
Arctic Lubricants and Conditions
123
Surface Protection for Cylinder Rods
126
Wire Rope Lubrication
126
Lubrication Points
126
Cranelube
126
Safety
126
Steering and Suspension
127
Axles
129
Drive Train
131
Drive Train (Continued)
133
Turntable
135
Outriggers
137

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