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Grove RT9130E-2
Manitowoc Grove RT9130E-2 Manuals
Manuals and User Guides for Manitowoc Grove RT9130E-2. We have
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Manitowoc Grove RT9130E-2 manuals available for free PDF download: Service And Maintenance Manual, Operator's Manual
Manitowoc Grove RT9130E-2 Service And Maintenance Manual (360 pages)
Brand:
Manitowoc
| Category:
Construction Equipment
| Size: 48.53 MB
Table of Contents
Table of Contents
5
Section 1
15
List of Specifications
16
General
16
Dimensions
16
Capacities
16
Torque Converter
16
Transmission
16
Engine
16
Axles
16
Brakes
17
Wheels and Tires
17
Swing Gearbox
17
Boom
17
Swivel Assembly
17
Hydraulic Pumps
17
Hoists
17
Component Location
21
General Maintenance
24
Cleanliness
24
After Cleaning
24
Removal and Installation
24
Disassembly and Assembly
24
Pressing Parts
25
Locking Devices
25
Wires and Cables
25
Shims
25
Hoses and Tubes
25
Bearings
26
Gaskets
26
Batteries
26
Hydraulic Systems
27
Hydraulic Fittings
29
Electrical System
31
Fatigue of Welded Structures
31
Loctite
31
Fasteners and Torque Values
32
Weld Studs
35
Wire Rope
36
General
36
Environmental Conditions
36
Dynamic Shock Loads
36
Lubrication
36
Precautions and Recommendations During Inspection or Replacement
36
Wire Rope Inspection-Running Ropes and pendant Cables
37
Keeping Records
37
Frequent Inspection
37
Wire Rope Inspection-Boom Extension and Retraction Cables
38
Wire Rope Inspection/Replacement (All Wire Rope)
38
Wire Rope Inspection/Replacement
38
Rope)
38
Seizing Wire Rope
39
Installing 35X7 Class Wire Rope Wire Rope
40
Procedures for Cutting and Preparing 35X7 Class Wire Rope
40
Description
44
Hydraulic Oil Recommendations
44
Draining and Flushing
47
Removing Air from the Hydraulic System
48
Parts Replacement
48
Directional Control Valves
48
Supply Pressure and Return Circuit
50
Description
50
Pump Distribution
51
Maintenance
52
Troubleshooting
52
Filter Maintenance
54
Oil Cooler
57
Description
57
Hydraulic Pumps
58
Description
58
Maintenance
58
Pressure Setting Procedures
63
Procedure a - for Setting Main Directional Control Valve Relief Pressures
64
Procedure B - for Checking Pressure Reducing/Sequence Valve Setting
66
Procedure C - for Checking Swing Brake Supply Pressure
66
Procedure D - for Checking Service Brake and Air Conditioning Circuit Relief Valve Pressure
66
Procedure E - for Checking Service Brake Dual Accumulator Charge Valve Pressure Limits
67
Procedure F - for Checking Accumulator Pre-Charge Pressure
68
Procedure G - for Pre-Charging Accumulator
68
Procedure H - for Checking Front Steer Relief Valve Pressure
68
Procedure I - for Checking Swing Valve Work Port Relief Pressure
69
Procedure J - for Checking Relief Setting for Counterweight Supply Control Valve
69
Procedure K - for Checking Outrigger/Rear Steer Relief Valve Pressure
71
Procedure L - for Checking/Setting the Make-Up Oil Manifold (Thermal Contraction)
71
Procedure M - for Checking Charge Air Cooler Circuit Relief Valve Pressure (Tier 3 Only)
72
Checking Charge Air Cooler (CAC) Motor Control Valve - Tier 3 Only
72
Procedure M - for Checking Charge Air
72
Cooler Circuit Relief Valve Pressure (Tier 3 Only)
72
Checking Charge Air Cooler (CAC) Motor Control
72
Valves
73
General
73
Directional Control Valves
76
Description
76
Maintenance
76
Swing Series Parallel Selector Valve
81
Description
81
Maintenance
81
Pressure Reducing Sequence Valve with Solenoid Controls Manifold
82
Description
82
Maintenance
82
Swing Brake Release Valve-Function Check
82
Crane Function Valve-Function Check
82
Steering Control Valve-Dual Displacement
84
Description
84
Maintenance
84
Dual Motor Control Valve
85
Description
85
Maintenance
85
Hydraulic Remote Control Valve
86
Single Axis Control Valves
86
Dual Axis Control Valves (Optional)
86
Maintenance
86
Swing Power Brake Valve
88
Description
88
Maintenance
88
Double Pilot Operated Check Valve
89
Description
89
Maintenance
89
Tandem Brake Valve W/ Treadle Pedal
90
Description
90
Maintenance
90
Dual Accumulator Charge Valve
91
Description
91
Maintenance
91
Service Brake Hydraulic Accumulator
92
Description
92
Maintenance
92
Load Sense Hydraulic Accumulator
92
Holding Valves
93
Description
93
Maintenance
93
Shuttle Valve
94
Description
94
Maintenance
94
Installation
94
Solenoid Valves
95
Description
95
Maintenance
95
Cross Axle Differential Lock Valve
96
Description
96
Maintenance
96
Check Valves
96
Outrigger/Rear Steer/Outrigger Box Pin Removal Valve
97
Description
97
Maintenance
97
Outrigger/Rear Steer/Outrigger Box Pin
97
Removal Valve
97
Outrigger Control Manifold
99
Description
99
Maintenance
99
Pilot Operated Check Valve
100
Description
100
Maintenance
100
Pressure Bleed-Off Valve
101
Description
101
Maintenance
101
Axle Oscillation Lockout Valve
103
Description
103
Maintenance
103
Relief Valve
103
Telescope Cylinder Charge Valve Manifold (if Equipped)
104
Description
104
Checking/Setting the Charge Valve Manifold
104
Maintenance
104
Telescope Cylinder Charge Valve Manifold
104
Checking Charge Air Cooler Motor Control Valve - for Tier 3 ONLY
107
Cylinders
108
General
108
Maintenance
108
Surface Protection for Cylinder Rods
108
Lift Cylinder
111
Description
111
Maintenance
111
Dual Rod Telescope Cylinder
115
Description
115
Maintenance
115
Upper Telescope Cylinder
119
Description
119
Maintenance
119
Axle Oscillation Lockout Cylinder
122
Description
122
Maintenance
122
Steer Cylinder
124
Description
124
Maintenance
124
Outrigger Extension Cylinder
128
Description
128
Maintenance
128
Outrigger Stabilizer Cylinder
130
Description
130
Maintenance
130
Tilt Cylinder
133
Description
133
Maintenance
133
Power Pin Cylinder
137
Description
137
Maintenance
137
Park Brake Cylinder
139
Description
141
Section 3
141
General
141
Alternator
141
Batteries
142
Fuse Panel
142
Relays
143
Description
144
Maintenance
146
General
146
General Troubleshooting
146
Troubleshooting Engine Starting Problems
146
Troubleshooting Engine Charging Problems
147
Troubleshooting Accessories
147
Troubleshooting Swivel-Caused Electrical Problems
147
Connector Troubleshooting
147
Troubleshooting Swivel-Caused Electrical
147
Problems
147
Indicator Lights
149
Troubleshooting Crane Components and Accessories
150
Alternator Replacement
150
Starter Replacement
150
Battery Replacement
151
Relay Panel Component Replacement
151
Gauge Cluster Replacement
152
Rocker Switch Replacement
153
Ignition Switch Replacement
153
Turn Signal Lever and Transmission Shift Lever Replacement
154
Windshield Wiper Assembly Replacement
157
Windshield Washer Assembly Replacement
158
Skylight Wiper Assembly Replacement
158
Telescope Cylinder Charge System - Electrical Schematic (if Equipped)
159
Tools for Troubleshooting
161
Optional Equipment
161
Beacon Light
161
Boom Mounted Floodlights
161
Rear View Mirror
161
Air Conditioner
161
Cold Weather Operation
161
Section 4
163
Description
163
Lattice Extension
163
Optional Lattice Extension
163
Optional Lattice Extension Inserts
163
Boom Control Switches
164
Theory of Operation
164
Boom Extension
164
Boom Retraction
165
Rated Capacity Limiter (RCL) System (with Boom Control System)
165
General
165
Telescoping Control System Description
165
Extension Sequence for the Main Boom
166
Extension Sequence for the Main Boom with Boom Extensions or Offset Jibs
166
Electronic Control System
168
Boom Maintenance
169
Removal
169
Boom Disassembly
170
Boom Nose Sheaves
177
Additional Maintenance, Disassembled Boom
178
Boom Assembly
178
Installation
182
Functional Check
183
Inspection
183
Boom Alignment and Servicing
183
Cam Operated Check Valve Adjustment
184
Guide Block Adjustment
184
Boom Extension and Retraction Cables
184
Maintenance
184
Telescope Circuit
186
Description
186
Theory of Operation
186
Maintenance
187
Hose Reel
190
Description
190
Maintenance
190
Lift Circuit
194
Description
194
Theory of Operation
194
Maintenance
194
Boom Removal System
201
Description
201
Maintenance
201
Bi-Fold Swingaway Boom Extension
203
Description
203
Identification
203
Hookblock
203
Maintenance
203
Description
205
Theory of Operation
205
Maintenance
206
Warm-Up Procedure
206
Description
210
Functional Check
211
Usage and Inspection
211
Preventative Maintenance
211
Oil Sampling
213
Brake Test Procedure
213
Hoist to Boom Alignment
214
Preparation
214
Tools Required
214
Procedure
214
Motor and Brake
216
Description
216
Maintenance
216
Idler Drum and Cable Follower
217
Description
217
Maintenance
217
Third Wrap Indicator
220
Description
220
Maintenance
220
Hoist Drum Rotation Indicator System
222
Description
222
Maintenance
222
Hoist Rotation Indicator (HRI) Display System
223
Counterweight Removal and Installation
225
Counterweight Stand Installation
225
Standard and Heavy Counterweight and Auxiliary Hoist Structure
226
Counterweight Stand Removal
230
Section 6
231
Theory of Operation
232
Swing Drive
232
Swing Brake
232
Maintenance
234
Troubleshooting
234
Swing Box Assemblies
238
Description
238
Swing Motor Maintenance
238
Swing Brake Assembly Maintenance
239
Swing Gearbox Maintenance
239
Swing Bearing
241
Description
241
Maintenance
241
Swivels
246
Description
246
Hydraulic Swivel
248
Two-Port Water Swivel
249
Electrical Swivel
250
Swing Lock Pin
253
Description
253
Maintenance
253
360° Swing Lock Control-Positive Lock Type (Optional)
253
Description
255
Maintenance
256
Engine Drive Belts
258
Electronic Control System
259
Engine Control System Switches and Indicator Lamps
259
Fuel System
259
Description
259
Engine Control System Switches and Indicator
259
Maintenance
260
Air Intake and Exhaust System
263
Description
263
Maintenance
263
Description
264
Charge-Air Cooler System
269
Maintenance
269
Muffler
270
Removal
270
Installation
270
Water Cooling System
272
Description
272
Maintenance
273
Drive Train
279
Description
279
Maintenance
279
Torque Converter
280
Description
280
Theory of Operation
280
Maintenance
281
Transmission
285
Description
285
Maintenance
288
Cleaning
288
Installation
288
Wheel Alignment Check Procedure
288
Rear Wheels Not Centered Switch Adjustment Procedure
289
Wheels and Tires
290
Description
290
Maintenance
290
Steering Systems
291
Description
291
Theory of Operation
291
Maintenance
291
Hydraulic Pumps
294
Front Steering Control Valve
294
Integrated Outrigger/Rear Steer Control Valve
294
Maintenance
294
Steer Cylinders
295
Rear Axle Oscillation Lockout System
295
Axle Oscillation Lockout Cylinders
297
Axle Oscillation Lockout Valve
297
Brake System
298
Description
298
Theory of Operation
298
Maintenance
299
Service Brakes
300
Parking Brake Actuator
306
Parking Brake
306
Park Brake Solenoid Valve
308
Outrigger Circuit
309
Description
309
Theory of Operation
309
Maintenance
310
General
321
Environmental Protection
321
Standard Lubricants
322
Arctic Lubricants and Conditions
323
Surface Protection for Cylinder Rods
325
Wire Rope Lubrication
325
Lubrication Points
325
Cranelube
326
Cummins Oil Registration List
326
Safety
326
Steering and Suspension
327
Axles
329
Drive Train
331
Drive Train (Continued)
333
Turntable
335
Cab Tilt
337
Outriggers
339
Boom
341
Boom (Continued)
341
Boom (Continued)
343
Hoist
347
Hydraulic
349
Instructions for Accessing Lubrication Points on Boom
351
Carwell® Rust Inhibitor
352
Protecting Cranes from Rusting
352
Cleaning Procedures
352
Inspection and Repair
353
Application
353
Areas of Application
353
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Manitowoc Grove RT9130E-2 Operator's Manual (208 pages)
Brand:
Manitowoc
| Category:
Construction Equipment
| Size: 56.05 MB
Table of Contents
Table of Contents
7
Section 1
15
Customer Support
15
General
15
Safety Information
16
Noise/Vibration Test Results
16
Noise Level Test Results
16
Vibration Level Test Results
16
Serial Number Location
17
List of Specifications
21
General
21
Dimensions
21
Capacities
21
Torque Converter
21
Transmission
21
Engine
21
Axles
21
Brakes
21
Wheels and Tires
21
Hydraulic Pumps
22
Hoists
22
Wire Rope (Hoist Cable)
25
General
25
Environmental Conditions
25
Dynamic Shock Loads
25
Lubrication
25
Precautions and Recommendations During Inspection or Replacement
25
Wire Rope Inspection (Running Ropes and pendant Cables)
26
Wire Rope Inspection/Replacement (All Wire Rope)
27
Seizing Wire Rope
27
Installing 35X7 Class Wire Rope
28
Section 2
31
Safety Messages
31
General
32
Safety Alert Symbol
32
Signal Words
32
Safety Decals
32
Accidents
32
Operator Information
32
Operator Qualifications
33
Operational Aids
34
Rated Capacity Limiter (RCL) Systems (if Equipped)
34
Anti-Two-Blocking Device
34
Working Area Limiter (if Equipped)
35
Crane Stability/Structural Strength
36
Load Charts
36
Work Site
36
Wind Forces
37
Wind Speeds
37
Lifting Operations
50
Counterweight
51
Outrigger Lift off
51
Multiple Crane Lifts
51
Tilt-Up Panel Lifting
51
Pile Driving and Extracting
52
Crane Equipment
52
Crane Inspection
52
Electrocution Hazard
53
Set-Up and Operation
54
Electrocution Hazard Devices
54
Electrical Contact
55
Special Operating Conditions and Equipment
55
Grounding the Crane
55
Personnel Handling
56
Environmental Protection
57
Maintenance
57
Service and Repairs
57
Lubrication
58
Tires
59
Hoist Rope
59
Synthetic Hoist Rope
59
Wire Rope
59
Sheaves
60
Batteries
61
Super Capacitor (if Equipped)
61
General Maintenance
61
Transporting the Crane
62
Travel Operation
62
Work Practices
63
Personal Considerations
63
Crane Access
63
Job Preparation
63
Working
64
Lifting
65
Hand Signals
66
Boom Extension
68
Parking and Securing
68
Shut-Down
68
Cold Weather Operation
69
Temperature Effects on Hook Blocks
69
Temperature Effects on Hydraulic Cylinders
69
Overload Inspection
70
Boom Inspection
72
Superstructure Inspection
74
Carrier Inspection
76
Steering Column
83
Controls and Indicators
83
Drive Axle Selector Switch
84
Turn Signal Lever and Windshield Wiper/Washer/Headlight /Horn Controls
84
Steering Column Tilt/Telescope Lever
84
Park Brake Control Switch
84
Headlights Switch
84
Hazard Lights Switch
85
Engine Diagnostic and Engine Speed Control Switches
85
Ignition Switch
85
Transmission Shift Lever
85
Cab Overhead Controls
86
Skylight Window Latch
86
Skylight Wiper and Wiper Motor
86
Skylight Sunscreen
86
Overhead Light
86
Cab Circulating Fan
86
Right Side Window Latch
86
Overhead Control Panel
87
Heater/Air Conditioner Fan Switch
87
Heater Control Switch
87
Air Conditioner Switch
87
Skylight Wiper Switch
87
Dimmer Switch
87
Work Lights Switch
87
Boom Lights Switch (Optional)
87
Crane Function Power Switch
87
Hoist Rotation Indicator Display
88
Exhaust System Cleaning Switch (Tier 4 Engines Only)
88
Boom Tele-1 / Tele-2 Select Switch & Indicator
88
Boom Manual/Auto Switch
88
Steering Column Indicator and Gauge Display
90
Swing Brake Engaged
91
Parking Brake Engaged
91
Light Malfunction
91
Emergency Stop
91
Hydraulic Oil High Temperature
91
Transmission Warning
91
Low Steer Pressure
91
Left Turn Signal Indicator
91
Low Brake Pressure
91
Electronic Module Control
91
LCD Display
92
Engine Stop
92
Engine Warning
92
Exhaust System Cleaning (Tier 4 Engines Only)
92
Right Turn Signal Indicator
93
Inhibit Cleaning
93
Diesel Exhaust Fluid (Tier 4F Engines Only)
93
High Exhaust System Temperature
93
Engine Wait to Start
93
Four-Wheel Drive Engaged
93
Interaxle Locked
93
Rear Wheels Not Centered Indicator
93
Engine Coolant Temperature Gauge
93
Fuel Gauge
93
Battery Charge Indicator
94
Voltmeter
94
Tachometer
94
Control Seat Assembly - Single Axis
95
Main Hoist Control (Single Axis Option)
95
Boom Lift Control (Single Axis Option)
95
Boom Lift and Main Hoist Control Lever (Dual Axis Option - Not Shown)
95
Main Hoist Speed Selector Switch
95
Auxiliary Hoist Control (Single Axis Option)
96
Swing Control (Single Axis Option)
96
Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option-Not Shown)
96
Auxiliary Hoist Speed Selector Switch (Optional)
96
Rear Steer Switch
96
Swing Brake Control Switch
96
Axle Differential Lock Control Switch (Optional)
96
Cab Door Release
97
Seat Back Adjustment
97
A/C Heater, Climate Control
97
Seat Slide Lever
97
Seat Frame Slide Lever
97
Armrest Adjustment
97
Hoist Rotation Indicators (HRI)
97
HRI Display
97
Cab Tilt Switch
97
Luffing Jib Raise/Lower Switch (Optional)
98
Luffing Jib On/Off Switch (Optional)
98
Two-Speed Swing Switch
98
Armrest Switch (Not Shown)
98
Seat Switch (Not Shown)
98
Side Control Panel
98
Rated Capacity Limiter (RCL) and Work Area Definition System Control Panel
99
Rated Capacity Limiter (RCL) Bypass Switch
99
Emergency Stop Switch
99
Transmission Oil Temperature Gauge
99
Turntable Pin Swing Lock Control
99
12V Receptacle
99
Diagnostic Connector
99
Bubble Level Indicator
99
Hose Reel Brake Indicator
99
Boom Not Sync Indicator
99
Hoist Minimum Wrap Indicator (Optional, Standard W/Ce)
100
Cold Weather Indicator (Optional)
100
Telescope Cylinder Charge Indicator (if Equipped)
100
Ambient Temperature Indicator (Optional)
100
Outrigger Control
100
Cab Outrigger Control
100
Foot Pedal Controls
101
Swing Lock Pedal
101
Swing Brake Pedal
101
Telescope Control Foot Pedal
102
Service Brake Foot Pedal
102
Foot Throttle Pedal
102
Miscellaneous Controls and Indicators
103
Fuse Panel
103
Buzzer
103
Rated Capacity Limiter (RCL) Emergency Override Switch (Non-CE Certified Cranes)
103
Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator (CE Certified Cranes)
104
Rated Capacity Limiter (RCL) Internal Light Bar (Optional-Not Shown)
104
Strobe Light or Beacon (Optional-Not Shown)
104
Backup Alarm (Not Shown)
104
Emergency Exit
104
Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator
104
Cranes)
104
Operating Procedures
105
Pre-Starting Checks
105
Cold Weather Operation
105
Crane Warm-Up Procedures
108
Engine
108
Transmission
108
Hoist
109
Swing Drive and Turntable Bearing
109
Axles
109
Hydraulic Oil System
109
Engine Operation
109
Starting Procedure
110
Battery Disconnect Switch
110
Cold Engine
110
Warm Engine
111
Idling the Engine
111
Racing the Engine
111
Shutdown Procedure
111
Crane Travel Operation
112
Traveling - General
112
Traveling - Towing/Pulling
113
Traveling - Being Towed/Pulled
113
Travel on Slopes
114
Traveling with Elevated Boom
114
Traveling with Jib And/Or Inserts Erected
115
Extended Travel
116
Traveling - Forward
116
Traveling - Reverse
117
Steering
117
Front Wheel Steering
117
Rear Wheel Steering
117
Four Wheel Steering
117
Crabbing
117
Four-Wheel Drive Operation
118
Differential Lock Operation (Optional)
118
General
118
Operation
119
Axle Oscillation Lockouts Operation
119
General Crane Operation
119
Pump Drive
119
Control Lever Operation
120
Preload Check
120
Using Your Load Chart
120
Proper Leveling of the Crane
121
Setting the Outriggers
121
Outrigger Monitoring System (OMS) (Optional)
122
Engaging the MID-Extend Lock Pin
123
Stowing the Outriggers
123
Stowing the MID-Extend Lock Pin
123
Swinging the Boom
123
Elevating and Lowering the Boom
124
Telescoping the Boom
124
Lowering and Raising the Hoist Cable
125
Raising and Lowering the Hydraulic Jib
125
Operational Aids
126
Rated Capacity Limiter (RCL) System
126
Control Lever Lockout System
127
Stowing and Parking
127
Unattended Crane
128
General
129
Installing Cable on the Hoist
129
Cable Reeving
130
Boom Cable Reeving
131
Dead-End Rigging/Wedge Sockets
131
Installing Wedge and Socket
131
Anti Two Block (A2B) Switch
138
Lock
138
Unlock
138
Before Operation
138
Counterweight Removal and Installation
140
Counterweight Stand Installation
140
Standard and Heavy Counterweight and Auxiliary Hoist Structure
140
Counterweight Stand Removal
144
Outrigger Box Removal and Installation
145
Bleed Valve Operation
145
Procedure
145
Removal
145
Installation
146
Removing and Installing the Swingaway Jib
147
Removal
147
Installation
148
Connecting and Disconnecting Hydraulic Boom Extension
153
Connecting
153
Connecting and Disconnecting Hydraulic
153
Boom Extension
153
Disconnecting
154
Swingaway Mounting Adjustment
154
Jib-With Inserts
154
Assembly of Jibs
156
Installing the 26 M (85 Ft)/34 M (112 Ft) Jib
156
Installing/Removing 8 M (26 Ft) Inserts
157
Hydraulic Connection on the Boom Inserts
159
Electrical Connection on the Boom Inserts
159
Folding Out/In the Deflection Sheaves on the 8 M (26 Ft) Sections
160
Positioning/Removing Hoist Cable
160
Setting Folding Swingaway Extension Offset
161
General
163
Environmental Protection
163
Lubricants and Lubrication Intervals
163
Standard Lubricants
165
Arctic Lubricants and Conditions
166
Surface Protection for Cylinder Rods
169
Wire Rope Lubrication
169
Lubrication Points
170
Cranelube
170
Cummins Oil Registration List
170
Safety
170
Steering and Suspension
171
Axles
173
Drive Train
175
Drive Train (Continued)
177
Turntable
179
Cab Tilt
181
Outriggers
183
Boom (Continued)
185
Boom (Continued)
188
Hoist
192
Hydraulic
194
Diesel Exhaust Fluid (DEF)
196
Instructions for Accessing Lubrication Points on Boom
198
Carwell® Rust Inhibitor
199
Protecting Cranes from Rusting
199
Cleaning Procedures
199
Inspection and Repair
200
Application
200
Areas of Application
200
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Ice Maker
Accessories
Commercial Food Equipment
Dispenser
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