User Manuals: Lexmark 5024-001 Color Laser Printer

Manuals and User Guides for Lexmark 5024-001 Color Laser Printer. We have 4 Lexmark 5024-001 Color Laser Printer manuals available for free PDF download: Service Manual, Parts Catalog, Parts Breakdown

Lexmark 5024-001 Service Manual (442 pages)

Color Laser Printer

Brand: Lexmark | Category: Printer | Size: 15 MB

Table of Contents
3
Notices and Safety Information

13
- Laser Notices
  13
- Safety Information
  24
Preface

30
General Information

31
- Maintenance Approach
  31
- Tools Required for Service
  31
- Index
  31
- Serial Number
  32
- Acronyms
  33
- Standard Features
  34
  - Printer (Main)
    34
  - Printer Options
    41
- Printer Identification
  42
- Options Identification
  43
- Printer Theory of Operation
  44
- Printer Systems Description
  45
- Details of the Print System
  53
  - Charging Process
    53
  - Exposing Process
    55
  - Developing Process
    56
  - First Transfer (Drum) Process
    58
  - Belt Discharge (Erase Lamp) Process
    60
  - Belt Cleaning Process
    61
- Details of the Transfer System
  62
- Details of the Optical System
  65
- Details of the Paper Transportation System
  67
- Fusing Unit
  69
- Fusing Process
  71
5024-001

72
- Control System Structure
  72
  - Electrical System and Function
    72
  - Control of Print Process
    73
  - Print Sequence Diagram
    74
  - Laser Drive Control Circuit
    75
  - Interface Control
    77
- Lower Feed Unit Theory of Operation
  78
- Duplex Theory of Operation
  79
Diagnostic Information

81
992-Drum Cleaner Brush Cam Clutch (FBCM) Service Check

144
5024-001

145
- 993-Cleaner Clutch (FBCL) Service Check
  145
- 994-Fuser Clutch (FUCL) Service Check
  146
- 995-OPC Belt Cartridge, Belt Marker Sensor (PBS)
  147
- Service Check
  147
- 997-High Voltage Power Supply Unit (HVU) Service Check
  149
- OPC Belt (Photo Developer) Cartridge Drive Service Check
  150
- Operator Panel Service Check
  150
- Options no Power Service Check
  152
- Paper Discharge Service Check
  153
- Printer no Power Service Check
  154
- Toner Feed Service Check
  155
- Waste Toner Feed Service Check
  156
- Paper Feed Service Checks
  157
- Print Quality Service Checks
  163
  - Background Service Check
    163
  - Back Stain Service Check
    164
  - Banding Service Check
    165
  - Black Line Service Check
    166
  - Color Misregistration Service Check
    167
  - Insufficient Fusing Service Check
    168
  - Insufficient Gloss Service Check
    169
  - Jitter Service Check
    170
  - Missing Image at Edge Service Check
    171
  - Mixed Color Image Service Check
    172
  - Mottle Service Check
    173
  - Residual Image Service Check
    174
  - Ribbing Service Check
    175
  - Toner Drop Service Check
    176
  - Vertical Line Service Check
    177
  - Vertical Staggering Image Service Check
    178
  - Vertical White Band Service Check
    179
  - White Band Service Check
    180
  - White Line I Service Check
    181
  - White Line II Service Check
    182
  - White Spot / Black Spot Service Check
    183
  - White Print Service Check
    184
  - Wrinkle / Image Migration Service Check
    185
  - Spacing Table
    186
  - Roller Specifications
    186
5024-001

187
Diagnostic Aids

187
- Disabling Download Emulations
  187
- Paper Jam Sequence
  188
- Diagnostic Mode
  191
  - Diagnostics Menu Structure
    192
  - Print Quality Test Pages
    192
- Print Registration
  193
  - Setting Tray 2 Left Margin
    193
  - Setting Top Margin
    193
- Print Tests
  194
- Hardware Tests
  195
  - LCD Test
    195
  - Button Test
    195
  - Parallel Wrap Test
    196
  - ROM Memory Test
    196
  - DRAM Memory Test
    197
  - Serial Wrap Test
    198
- Duplex Tests
  199
  - Duplex Left Margin
    199
- Device Tests
  200
  - Quick Disk Test
    200
  - Disk Test/Clean
    200
  - Flash Test
    201
- Printer Setup
  202
  - Setting the Page Count
    202
  - Viewing the Permanent Page Count
    202
  - Serial Number
    202
  - Setting Configuration ID
    203
  - Parallel Strobe Adjustment
    204
- Resetting Counters
  205
- Error Log
  205
  - Viewing the Error Log
    205
  - Clearing the Error Log
    206
  - Restore EP Factory Defaults
    206
- Exiting Diagnostic Mode
  207
- Print Quality Test Page
  208
- Repair Information
  211
- Removal and Cleaning Precautions
  211
5024-001

212
- Handling the Printed Circuit Boards with
  212
- MOS Ics
  212
  - During Transportation/Storage
    212
  - During Replacement
    212
  - During Inspection
    212
- Image Belt Cartridge/Opc
  213
  - During Transportation/Storage
    213
  - Handling
    213
  - Parts Not to be Touched
    213
- Adjustments
  214
- Printer Removal Procedures
  215
  - Precautions to Take before Maintenance Work
    215
- Printer Covers
  216
  - Upper Side Cover (L) Removal
    217
  - Side Cover (R) Removal
    218
  - Side Cover (L) Removal
    220
  - Side F Cover (L) Removal
    221
  - Top Cover Assembly Removal
    222
  - Paper Exit Cover / Paper Exit Front Cover / Paper Exit Cover (U) Removal
    223
  - Transfer Cover Removal
    225
  - Rear Cover Removal
    226
  - Rear Cover (U) Removal
    227
  - Base Cover (R) Removal
    228
  - Base Cover (L) Removal
    230
  - Cleaner Cover Removal
    231
  - Front Cover Removal
    232
- Printer Board Removals
  233
  - Printer Board Layout
    233
  - Main Engine (MCTL P.W.B.) Board Removal
    234
  - IOD1 P.W.B. Removal
    236
  - IOD2 P.W.B. Removal
    238
  - Panel P.W.B. (Operator Control) Removal
    239
  - Power Supply Unit (Low Voltage Power Supply - LVPS) Removal
    240
  - High Voltage Power Supply Unit (HVU) Removal
    243
  - Erase Lamp Removal
    245
  - Motor Removals
    247
  - Fan / Motor Layout
    247
  - Main Motor (MM) / BD Gear Assembly Removal
    248
  - Main Gear Unit Removal
    250
  - Developer Motor (DM) Removal
    251
  - Developer Drive Unit Removal
    252
  - Optical Unit (Printhead Scanner Motor Assembly) Removal
    254
  - Control Fan (3) (CTFAN) Removal
    257
  - Heater Fan (HTFAN) Removal
    259
  - Ozone Fan (OZFAN) / Ozone Duct Assembly Removal
    260
5024-001

254
- Clutch and Solenoid Removals
  262
- Sensor Removals
  268
- Transfer Unit (Rollers and Drum) Removal
  289
  - Transfer Unit Removal
    289
  - Registration Roller Removal
    290
  - Transfer Drum Removal
    291
  - Paper Feed Roller / Separator Pad Removal
    293
  - Front Cover Unit Removal
    294
  - Paper Exit Unit / Paper Exit Roller Removal
    296
  - Discharger Brush Removal
    298
  - Waste Toner Feeder (U) (Stay 'A' Assembly) Removal
    299
  - Fuser Connector Removal
    300
  - Waste Toner Feeder (L) Removal
    301
  - Fuser Unit Removal
    303
5024-001

304
- Lower Feeder Unit (LFU) Removals
  304
- Duplex Cover and Paper Guide Removals
  314
5024-001

349
Locations

349
- Printer
  349
- Options
  351
- Electronic Components
  352
  - Sensor Locations
    352
  - Printer Circuit Board Locations
    354
  - Fan/Motor Locations
    356
  - Solenoid/Clutch Locations
    357
  - Symbol and Part Name Table
    359
  - Wiring Diagram / Cable Harness Reference
    361
  - Controller RIP Card
    363
  - Main Engine (MCTL P.W.B.) Board
    364
  - IOD1 P.W.B. Board
    365
  - IOD2 P.W.B. Board
    366
  - Low Voltage Power Supply (LVPS) Board
    367
  - High Voltage Unit (HVU) Board
    368
  - Fuser Unit (LVPS) Board
    369
- Connector Locations for Options
  370
  - Lower Feed Unit Option
    370
  - Duplex Unit
    371
- Connector Pin Assignments
  372
  - Location 1
    372
  - Location 11
    373
  - Location 12
    373
  - Location 13
    373
  - Location 2
    373
  - Location 3
    373
  - Location 4
    373
  - Location 14
    374
  - Location 15
    375
  - Location 16
    376
  - Location 17
    376
  - Location 18
    381
  - Location 19
    382
  - Location 20
    382
  - Location 21
    383
  - Location 22
    383
  - Location 23
    383
  - Location 24
    384
  - Location 25
    384
  - Location 26
    384
  - Location 27
    385
  - Location 28
    385
  - Location 29
    386
  - Location 30
    386
  - Location 31
    387
  - Location 32
    388
  - Location 33
    388
  - Location 34
    388
  - Location 35
    389
  - Location 36
    389
  - Location 37
    391
  - Location 38
    392
  - Location 39
    392
  - Location 40
    392
  - Location 41
    392
  - Location 42
    393
5024-001

373
- Printer Cables
  394
  - Cable 1 Connector Assignments
    394
  - Cable 2 Connector Assignments
    394
  - Cable 3 Connector Assignments
    395
  - Cable 4 Connector Assignments
    396
  - Cable 5 Connector Assignments
    397
  - Cable 6 Connector Assignments
    397
  - Cable 7 Connector Assignments
    397
  - Cable 8 Connector Assignments
    398
  - Cable 9 Connector Assignments
    398
  - Cable 10 Connector Assignments
    398
  - Cable 11 Connector Assignments
    399
  - Cable 12 Connector Assignments
    399
  - Cable 13 Connector Assignments
    399
Preventive Maintenance

401
- Safety Inspection Guide
  401
- Service Precautions
  401
- Cleaning Procedures
  401
- Lubrication Specifications
  402
- Printer Supplies and Maintenance Schedules
  403
- Cleaning for Maintenance
  404
5024-001

405
Parts Catalog

405
- How to Use this Parts Catalog
  405
- Assembly 1
  409
- Assembly 2
  411
- Assembly 3
  417
- Assembly 4
  421
- Assembly 5: Controller RIP Card
  422
- Assembly 6: Printer Cable Harness Sets
  424
- Assembly 7: Miscellaneous
  426
- Assembly 8: Lower Feed Unit
  428
- Assembly 9: Duplex Unit
  432
Index

441

Lexmark 5024-001 Parts Breakdown (33 pages)

Parts List

Brand: Lexmark | Category: Printer | Size: 3 MB

Lexmark 5024-001 Parts Catalog (33 pages)

Color Laser Printer

Brand: Lexmark | Category: Printer | Size: 2 MB

Lexmark 5024-001 Service Manual (12 pages)

Color Laser Printer

Brand: Lexmark | Category: Printer | Size: 0 MB

Lexmark Categories

Printer

All in One Printer Printer Accessories Software Print Server

More Lexmark Manuals

User Manuals: Lexmark 5024-001 Color Laser Printer

Lexmark 5024-001 Service Manual (442 pages)

Table of Contents

Notices and Safety Information

Preface

General Information

5024-001

Diagnostic Information

992-Drum Cleaner Brush Cam Clutch (FBCM) Service Check

5024-001

5024-001

Diagnostic Aids

5024-001

5024-001

5024-001

5024-001

Locations

5024-001

Preventive Maintenance

5024-001

Parts Catalog

Index

Lexmark 5024-001 Parts Breakdown (33 pages)

Lexmark 5024-001 Parts Catalog (33 pages)

Lexmark 5024-001 Service Manual (12 pages)

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