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JLG E450AJ Electric Boom Lift Manuals
Manuals and User Guides for JLG E450AJ Electric Boom Lift. We have
7
JLG E450AJ Electric Boom Lift manuals available for free PDF download: Service And Maintenance Manual, Operation And Safety Manual, Operation & Safety Manual
JLG E450AJ Service And Maintenance Manual (480 pages)
Brand:
JLG
| Category:
Boom Lifts
| Size: 52 MB
Table of Contents
General
3
Bhydraulic System Safety
3
Maintenance
3
Table of Contents
5
Specifications
19
Operating Specifications
19
Tires
19
Capacities
19
Dimensional Data
20
Torque Specifications
20
Lubrication Specifications
20
Hydraulic Oil
20
Critical Stability Weights
21
Maintenance & Lubrication Diagram
22
Maintenance and Lubrication
23
Torque Chart (SAE Fasteners - Sheet 1 of 5)
26
Torque Chart (SAE Fasteners - Sheet 2 of 5)
27
Torque Chart (SAE Fasteners - Sheet 3 of 5)
28
Torque Chart (METRIC Fasteners - Sheet 4 of 5)
29
Torque Chart (METRIC Fasteners - Sheet 5 of 5)
30
General
31
Machine Preparation, Inspection, and Maintenance
31
Preparation, Inspection, and Maintenance
31
Pre-Start Inspection
31
Pre-Delivery Inspection and Frequent Inspection
31
Annual Machine Inspection
31
Preventative Maintenance
31
Service and Guidelines
32
General
32
Safety and Workmanship
32
Cleanliness
32
Components Removal and Installation
32
Component Disassembly and Reassembly
33
Pressure-Fit Parts
33
Bearings
33
Gaskets
33
Bolt Usage and Torque Application
33
Hydraulic Lines and Electrical Wiring
33
Hydraulic System
33
Lubrication
34
Battery
34
Lubrication and Servicing
34
Lubrication and Information
34
Hydraulic System
34
Hydraulic Oil
34
Changing Hydraulic Oil
34
Lubrication Specifications
34
Cylinder Drift
35
Theory
35
Cylinder Leakage Test
35
Cylinder Thermal Drift
35
Pins and Composite Bearing Repair Guidelines
36
Welding on JLG Equipment
36
Do the Following When Welding on JLG Equipment
36
Do NOT Do the Following When Welding on JLG Equipment
36
Inspection and Preventive Maintenance Schedule
37
Engine Operating Temperature Specifications - Kubota
40
Chassis & Turntable
41
Tires & Wheels
41
Tire Inflation
41
Tire Damage
41
Tire Replacement
41
Wheel Replacement
41
Wheel Installation
41
Spindle
42
Setting Wheel Bearing End Play
42
Specifications
42
Checking
42
Greasing Requirements
42
Spindle Assembly
43
Chassis Component Location
44
Tilt Module
45
Speed Sensor
46
Relay
47
System Fuses
48
Ignition Relay Fuse
49
Drive Fuses
50
Drive Limit Switch
51
Steering Installation and Spindle
52
Drive Hub
53
Roll and Leak Testing
53
Tightening and Torquing Bolts
53
Main Disassembly
54
Main Assembly - Sheet 2 of 2
55
Output Carrier Disassembly
56
Planet Gear
57
Input Carrier Disassembly
58
Hub-Spindle Disassembly
59
Cover Disassembly
60
Input Carrier Assembly
61
Output Planet Gear Assembly
61
Output Carrier Assembly
62
Hub-Spindle Assembly
62
Cover Assembly
63
Main Assembly
63
Drive Hub - Sheet 1 of 2
64
Drive Hub - Sheet 2 of 2
65
Drive Motor
66
Disassembly
66
Inspection
66
Removal
66
Assembly
67
Installation
67
Drive Motor
68
Swing Bearing
69
Turntable Bearing Mounting Bolt Condition Check
69
Wear Tolerance
70
Replacement of Swing Bearing
71
Swing Bearing Torquing Sequence
72
Swing Bearing Torque Value
75
Checking Worm Gear End Play
75
Adjusting End Play
75
Swing Components
76
Swing Motor
77
Swing Motor Troubleshooting
78
Swing Motor - Exploded View
79
Preparation before Disassembly
80
Disassembly and Inspection
80
Assembly
87
One Piece Stator Construction
93
Two Piece Stator Construction
94
Final Checks
94
Battery Maintenance and Charging
95
Battery Charging (on Board Charger)
95
Battery Maintenance, Quarterly
95
Optional on Board Generator
95
Battery Charger
97
Operating Instructions
97
Battery Charger Fault Codes
98
Maintenance Instructions
98
Battery Charger (E450A/AJ)
99
Battery Charger (M450AJ)
100
Excessive Battery Watering Requirements or Strong Sulphur (Rotten Egg) Smell
102
Checking/Changing the Battery Charger Algorithm
102
Generator
103
Alternator
103
Control Fuse
103
Dynamo and Dynamo Voltage Regulator
103
Dynamo Output Fuse
103
Engine
103
Generator
104
Engine Starter
105
Start Battery
105
Start Control Relay
105
Fuel Control Relay
106
Glow Plug
106
Glow Plug Control Relay
106
Engine Low Oil Pressure Switch
107
Engine Oil Temperature Sensor
107
Fuel Pump
107
Fuel Solenoid
107
Alternator Output Current Sensor
108
Engine Speed Sensor
108
RBS Engine/Generator Controller
108
System Controls
109
System Settings
109
System Status and Performance Monitoring
109
Warnings and Safety Precautions
109
RBS Shutdown
110
RBS Start
110
Maintenance Schedule
111
RBS Alarms and Flash Codes
111
Resetting the RBS Controller
111
Troubleshooting
112
APU Engine Start Battery Boosting
113
Supplementary Fuse for Apu
114
Procedure
114
Tools and Material
114
Boom & Platform
117
Platform
117
Support Removal
117
Support Installation
118
Platform Support Torque Values
119
Rotator and Slave Cylinder Removal
120
Removal
120
Installation
120
Main Boom Powertrack (E/M450AJ)
121
Removal
121
Installation
121
Boom Maintenance
122
Removal
122
Disassembly
123
Inspection
123
Assembly
123
Installation
124
Wear Pads
125
Boom Limit Switches
125
Boom Cleanliness Guidelines
125
Boom Limit Switches
126
Platform Components and Attaching Hardware (M450A & E450A)
127
Articulating Jib Boom
128
Removal
128
Disassembly
128
Inspection
128
Assembly
128
Boom Synchronizing Procedure
129
Foot Switch Adjustment
129
Rotary Actuator
130
Theory of Operation
130
Tools Required for Assembly/Disassembly
130
Rotary Actuator (Exploded View)
131
Rotator- Assembly Drawing
132
Disassembly
133
Inspection
136
Assembly
137
Installing Counterbalance Valve
141
Greasing Thrust Washers
142
Testing the Actuator
142
Installation and Bleeding
143
Troubleshooting
144
Powertrack Maintenance
145
Removing a Link
145
Installing a New Link
148
Replacing Fixed End Brackets
153
Replacing Moving End Brackets
155
Skyguard
157
Function Test
157
Operation
157
Diagnostics & Troubleshooting
158
Basic Hydraulic Information & Schematics
159
Lubricating O-Rings in the Hydraulic System
159
Cup and Brush
159
Dip Method
160
Spray Method
160
Brush-On Method
160
Hydraulic Connection Assembly and Torque Specification
161
Tapered Thread Types
161
Straight Thread Types, Tube and Hose Connections
161
Straight Thread Types, Port Connections
162
Flange Connection Types
162
Tightening Methods
162
Assembly and Torque Specifications
163
Assembly Instructions for American Standard Pipe Thread Tapered (NPTF) Connections
164
Assembly Instructions for British Standard Pipe Thread Tapered (BSPT) Connections
165
Assembly Instructions for 37° (JIC) Flare Fittings
166
Flare (JIC) Thread - Steel
167
Flare (JIC) Thread - Aluminum/Brass
168
Assembly Instructions for 45° SAE Flare Fittings
170
Flare (SAE) - Steel
171
Assembly Instructions for O-Ring Face Seal (ORFS) Fittings
172
O-Ring Face Seal (ORFS) - Aluminum/Brass
173
Assembly Instructions for DIN 24° Flare Bite Type Fittings (MBTL and MBTS)
174
DIN 24° Cone (MBTL & MBTS)
175
Assembly Instructions for Bulkhead (BH) Fittings
176
Bulkhead Fittings (BH) - INCH
177
Bulkhead Fittings (BH) - METRIC
178
Assembly Instructions for O-Ring Boss (ORB) Fittings
180
O-Ring Boss (ORB) - Table 1 of 6
181
O-Ring Boss (ORB) - Table 2 of 6
182
O-Ring Boss (ORB) - Table 3 of 6
183
O-Ring Boss (ORB) - Table 4 of 6
184
O-Ring Boss (ORB) - Table 5 of 6
185
O-Ring Boss (ORB) - Table 6 of 6
186
Assembly Instructions for Adjustable Port End Metric (MFF) Fittings
188
Metric Flat Face Port (MFF) - L Series - Table 1 of 3
189
Metric Flat Face Port (MFF) - L Series - Table 2 of 3
190
Metric Flat Face Port (MFF) - L Series - Table 3 of 3
191
Metric Flat Face Port (MFF) - S Series - Table 1 of 3
192
Metric Flat Face Port (MFF) - S Series - Table 2 of 3
193
Metric Flat Face Port (MFF) - S Series - Table 3 of 3
194
Assembly Instructions for Metric ISO 6149 (MPP) Port Assembly Stud Ends
196
Metric Pipe Parallel O-Ring Boss (MPP)
197
Assembly Instructions for Adjustable Port End (BSPP) Fittings
198
British Standard Parallel Pipe Port (BSPP) - L Series - Table 1 of 3
199
British Standard Parallel Pipe Port (BSPP) - L Series - Table 2 of 3
200
British Standard Parallel Pipe Port (BSPP) - L Series - Table 3 of 3
201
British Standard Parallel Pipe Port (BSPP) - S Series - Table 1 of 3
202
British Standard Parallel Pipe Port (BSPP) - S Series - Table 2 of 3
203
British Standard Parallel Pipe Port (BSPP) - S Series - Table 3 of 3
204
Assembly Instructions for Flange Connections: (FL61 and FL62)
206
Flange Code (FL61 & FL62) -Inch Fasteners
207
Flange Code (FL61 & FL62) - Metric Fasteners
208
Double Wrench Method
209
FFWR and TFFT Methods
210
Adjustable Stud End Assembly
210
O-Ring Installation (Replacement)
211
Hydraulic Cylinders
212
Platform Level (Slave) Cylinder (E450Aonly)
212
Platform Level (Slave) Cylinder (E450A Only)
213
Composite Bearing Installation
215
Wiper Seal Installation
216
Platform Level (Slave) Cylinder E/M450AJ
217
Platform Level (Slave) Cylinder - E/M450AJ (SN B300002487 to Present)
219
Composite Bearing Installation
221
Wiper Seal Installation
222
Jib Lift Cylinder (E/M 450AJ Only)
223
Jib Lift Cylinder (SN 0300208529 to Present, SN B300001429 through B300002486)
224
Jib Lift Cylinder (SN B300002487 to Present)
225
Composite Bearing Installation
227
Wiper Seal Installation
228
Lower Lift Cylinder
229
Cylinder Head Removal
230
Lower Lift Cylinder - E450A (SN 0300235601 through 0300239755 E450AJ/M450AJ (SN 0300208529 through 0300239252, SN B300001429 through B300002461)
231
Lower Lift Cylinder - E450A (SN 0300239756 to Present)
232
Lower Lift Cylinder - E450AJ/M450AJ (SN B300002487 to Present)
234
Composite Bearing Installation
236
Wiper Seal Installation
237
MID Lift Cylinder
238
Cylinder Head Removal
239
MID Lift Cylinder - E450AJ/M450AJ (SN B300002487 to Present)
242
Composite Bearing Installation
244
Wiper Seal Installation
245
Upper Lift Cylinder
246
Cylinder Head Removal
247
Upper Lift Cylinder - E450A (SN 0300239756 to Present)
249
Upper Lift Cylinder - E450AJ/M450AJ (SN 0300239756 to Present)
250
Upper Lift Cylinder - E450AJ/M450AJ (SN B300002487 to Present)
251
Composite Bearing Installation
253
Wiper Seal Installation
254
Master Cylinder (E450A Only)
255
Master Cylinder (E450A Only)
256
Composite Bearing Installation
258
Wiper Seal Installation
259
Master Cylinder E/M450AJ
260
Master Cylinder E/M450AJ (SN 0300208529 to Present, SN B300001429 through B300002486)
261
Master Cylinder E/M450AJ (SN B3000024867 to Present)
262
Composite Bearing Installation
264
Wiper Seal Installation
265
Steer Cylinder
266
Steer Cylinder
267
Rod Seal Installation
269
Piston Seal Kit Installation
270
Telescope Cylinder (E450A Only)
271
Telescope Cylinder (E450A Only)
272
Composite Bearing Installation
274
Wiper Seal Installation
275
Telescope Cylinder E/M450AJ
276
Cylinder Rod Support
277
Telescope Cylinder - E/M450AJ (SN 0300208529 to Present, SN B300001429 through B300002486)
278
Telescope Cylinder - E450AJ/M450AJ (SN B300002487 to Present)
279
Composite Bearing Installation
281
Wiper Seal Installation
282
Components Boom
283
Cylinder Removal and Installation
284
Main Boom Lift Cylinder Installation
284
Main Boom Lift Cylinder Removal
284
MID Boom Lift Cylinder Installation
285
MID Boom Lift Cylinder Removal
285
Lower Boom Lift Cylinder Installation
286
Lower Boom Lift Cylinder Removal
286
Main Boom Telescope Cylinder Installation
287
Main Boom Telescope Cylinder Removal
287
Pressure Setting Procedures
288
Lower Lift down Relief
288
Main Lift down Relief
288
Main Relief
288
Telescope Relief
288
MID and Lower Lift Cylinder Bleeding Procedure
288
Platform Level down Relief
289
Platform Level up Relief
289
Jib Lift (up and Down) Relief
290
Releveling Valve Relief
290
Steer Relief
290
Hydraulic Component Location
291
Steer Valve Pressure Adjustment
292
Steer Valve Component
293
Steer Valve Torque Specification
294
Main Valve Pressure Adjustment
295
Main Valve Components
296
Main Control Valve Torque Specification
297
Releveling Valve Torque Specification
298
Cartridge Torque Values
299
Jib Valve Torque Specification (SN 0300233452 to Present, SN B300002533 to Present)
300
SN B300001429 through B300002532) - Sheet 1 of 7
302
SN B300001429 through B300002532) - Sheet 2 of 7
303
SN B300001429 through B300002532) - Sheet 3 of 7
304
SN B300001429 through B300002532) - Sheet 4 of 7
305
SN B300001429 through B300002532) - Sheet 5 of 7
306
SN B300001429 through B300002532) - Sheet 6 of 7
307
SN B300001429 through B300002532) - Sheet 7 of 7
308
Hydraulic Schematic (SN 0300233452 to Present, SN B300002533 to Present) - Sheet 1 of 7
310
Hydraulic Schematic (SN 0300233452 to Present, SN B300002533 to Present) - Sheet 2 of 7
311
Hydraulic Schematic (SN 0300233452 to Present, SN B300002533 to Present) - Sheet 3 of 7
312
Hydraulic Schematic (SN 0300233452 to Present, SN B300002533 to Present) - Sheet 4 of 7
313
Hydraulic Schematic (SN 0300233452 to Present, SN B300002533 to Present) - Sheet 5 of 7
314
Hydraulic Schematic (SN 0300233452 to Present, SN B300002533 to Present) - Sheet 6 of 7
315
Hydraulic Schematic (SN 0300233452 to Present, SN B300002533 to Present) - Sheet 7 of 7
316
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JLG E450AJ Service And Maintenance Manual (204 pages)
Electric Boom Lift
Brand:
JLG
| Category:
Lifting Systems
| Size: 9 MB
Table of Contents
A General
3
Bhydraulic System Safety
3
Maintenance
3
Table of Contents
5
Section 1 - Specifications
15
Operating Specifications
15
Capacities
15
Tires
15
Battery Charger
15
Dimensional Data
15
Drive System
16
Hydraulic Pump/Electric Motor Assembly
16
Generator
16
Function Speeds
16
Hydraulic Pump/Electric Motor
16
Pressure Settings
17
Torque Specifications
17
Lubrication Specifications
18
Hydraulic Oil
18
Critical Stability Weights
18
Cylinder Specifications
19
Major Component Weights
19
Serial Number Locations
19
Operator Maintenance & Lubrication Diagram
20
Operator Maintenance & Lubrication
21
Torque Chart (SAE Fasteners - Sheet 1 of 3)
24
Torque Chart (SAE Fasteners - Sheet 2 of 3))
25
Torque Chart (SAE Fasteners - Sheet 3 of 3)
26
Torque Chart (METRIC Fasteners - Sheet 1 of 3)
27
Torque Chart (METRIC Fasteners - Sheet 2 of 3)
28
Torque Chart (METRIC Fasteners - Sheet 3 of 3)
29
Section 2 - General
31
Machine Preparation, Inspection, and Maintenance
31
General
31
Preparation, Inspection, and Maintenance
31
Pre-Start Inspection
31
Pre-Delivery Inspection and Frequent Inspection
31
Annual Machine Inspection
31
Preventative Maintenance
31
Service and Guidelines
32
General
32
Safety and Workmanship
32
Cleanliness
32
Components Removal and Installation
32
Component Disassembly and Reassembly
33
Pressure-Fit Parts
33
Bearings
33
Gaskets
33
Bolt Usage and Torque Application
33
Hydraulic Lines and Electrical Wiring
33
Hydraulic System
33
Lubrication
33
Battery
33
Lubrication and Servicing
33
Hydraulic Oil
34
Changing Hydraulic Oil
34
Lubrication Specifications
34
Section No.
33
Cylinder Drift Test
34
Platform Drift
34
Cylinder Drift
34
Pins and Composite Bearing Repair Guidelines
35
Welding on JLG Equipment
35
Do the Following When Welding on JLG Equipment
35
Do NOT Do the Following When Welding on JLG Equipment
35
Inspection and Preventive Maintenance Schedule
36
Engine Operating Temperature Specifications - Kubota
39
Section 3 - Chassis & Turntable
41
Tires & Wheels
41
Tire Inflation
41
Tire Damage
41
Tire Replacement
41
Wheel Replacement
41
Wheel Installation
41
Drive Hub
42
Disassembly
42
Wheel Torque Chart
42
Disassembly of Cover
43
Disassembly of First Stage Planetary Assembly (7)
43
Disassembly of Second Stage Planet Gears (1)
43
Assembly of First Stage Planetary Assembly (7)
43
Assembly of End Cover Unit (8)
43
Final Assembly
44
Initial Start-Up and after Repairs
44
Maintenance
44
Oil Change Interval-Gear Drive
44
Setting of Tapered Roller Bearings
44
Securing of the Shaft Nut
44
Drive Hub - Cutaway
45
Drive Brake - Mico
46
Disassembly
46
Assembly
46
Bleeding
46
Drive Brake
47
Drive Brake Diagnosis
48
Speed Sensor Adjustment
49
Adjustment Procedure
49
Speed Sensor Orientation
50
Speed Sensor Installation Verification
54
Verification W/ Analyzer Procedure
54
Positrac/Tilt Module
57
Swing Bearing
58
Turntable Bearing Mounting Bolt Condition Check
58
Wear Tolerance
59
Replacement of Swing Bearing
60
Section No.
57
Swing Bearing Torquing Sequence
61
Swing Bearing Torque Value
62
Checking Worm Gear End Play
62
Adjusting End Play
62
Swing Components
63
Battery Maintenance and Charging
64
Battery Maintenance, Quarterly
64
Optional on Board Generator
64
Battery Charging (on Board Charger)
66
Generator (Prior to S/N 88539)
67
Generator Components
68
Timing Sequences
69
RBS Prestart Sequence
69
RBS Startup Sequence
69
RBS Shutdown Sequence
69
To Connect the JLG Control System Analyzer to the Generator
70
Alarms and Fault Flash Codes
70
Generator System Flash Codes
70
Output Current and Voltage Settings
72
Priming the Fuel Line
73
Generator (S/N 88539 to Present)
74
Engine
74
Alternator
74
Dynamo and Dynamo Voltage Regulator
74
Dynamo Output Fuse
74
Control Fuse
74
Generator
75
Start Battery
76
Engine Starter
76
Start Control Relay
76
Fuel Control Relay
77
Glow Plug Control Relay
77
Glow Plug
77
Fuel Pump
78
Fuel Solenoid
78
Engine Low Oil Pressure Switch
78
Engine Oil Temperature Sensor
78
Alternator Output Current Sensor
79
Engine Speed Sensor
79
RBS Engine/Generator Controller
79
Controller Interface Pin Assignments
79
Warnings and Safety Precautions
80
System Controls
80
System Status and Performance Monitoring
80
System Settings
80
RBS Start
81
RBS Shutdown
81
RBS Alarms and Flash Codes
82
Resetting the RBS Controller
82
Maintenance Schedule
82
Troubleshooting
83
APU Engine Start Battery Boosting
84
Supplementary Fuse for Apu
85
Tools and Material
85
Procedure
85
Section No.
87
Section 4. Boom & Platform
87
Boom Maintenance
87
Removal
87
Disassembly
87
Inspection
88
Assembly
88
Installation
89
Upper (Main) Boom Lift Cylinder
90
Removal
90
Installation
90
MID Boom Lift Cylinder
90
Installation
91
Lower Boom Lift Cylinder
91
Removal
91
Upper Boom Telescope Cylinder
92
Removal
92
Installation
92
Wear Pads
93
Boom Limit Switches
93
Platform Support Torque Values
94
Boom Limit Switches
95
Platform Components and Attaching Hardware (M450A & E450A)
96
Articulating Jib Boom
97
Removal
97
Disassembly
97
Inspection
97
Assembly
97
Load Sensing System
98
Calibration
98
Boom Synchronizing Procedure
98
Footswitch Adjustment
98
Helac Rotary Actuator
99
Theory of Operation
99
Tools Required for Assembly/Disassembly
99
Rotary Actuator (Exploded View)
100
Rotary Actuator (Cutaway View)
101
Disassembly
102
Inspection
105
Assembly
106
Section No.
111
JLG E450AJ Operation And Safety Manual (116 pages)
Brand:
JLG
| Category:
Boom Lifts
| Size: 2 MB
Table of Contents
Table of Contents
7
Section 1. Safety Precautions
11
General
11
Pre-Operation
11
Operator Training and Knowledge
11
Workplace Inspection
12
Machine Inspection
12
Operation
13
General
13
Trip and Fall Hazards
13
Electrocution Hazards
14
Minimum Approach Distances (M.A.D.)
15
Tipping Hazards
16
Crushing and Collision Hazards
17
Towing, Lifting, and Hauling
18
Additional Hazards / Safety
19
Beaufort Scale (for Reference Only)
20
Section 2 - User Responsibilities, Machine Preparation, and Inspection
21
2.1 Personnel Training
21
Operator Training
21
Training Supervision
21
Operator Responsibility
21
Preparation, Inspection, and Maintenance
22
Inspection and Maintenance Table
23
Pre-Start Inspection
24
Function Check
25
JLG Lift
25
Basic Nomenclature
27
Daily Walk-Around Inspection - Sheet 1 of 3
28
General
29
Daily Walk-Around Inspection - Sheet 3 of 3
30
General
31
Section 3 - Machine Controls and Indicators
31
Controls and Indicators
31
Ground Control Station
31
Ground Control Station
33
Ground Control Station W/ Function Enable
34
Platform Station
36
Platform Control Console
37
Platform Control Console - W/Drive Orientation
38
Simultaneous Functions
41
Platform Control Indicator Panel
42
Platform Control Indicator Panel
43
Platform Control Indicator Panel W/Drive
43
Section 4 - Machine Operation
47
Description
47
Operating Characteristics and Limitations
47
Capacities
47
Stability
48
Motor Operation
48
Power/Emergency Stop
48
Position of Least Forward Stability
49
Platform/Ground Select Switch
51
Motor Activation
51
Traveling (Driving)
51
Traveling Forward and Reverse
52
Steering
52
Grade and Side Slopes
53
Platform
54
Loading from Ground Level
54
Loading from Positions above Ground Level
54
Platform Level Adjustment
54
Platform Rotation
54
Boom
55
Swinging the Boom
55
Raising and Lowering the Lower and MID Boom
55
Raising and Lowering the Upper Boom
55
Generator
56
Automatic Operating Mode
56
Battery Only Operating Mode
56
Manual (Charge) Operating Mode
56
Inverter
57
4.10 Machine Function Speeds
57
4.11 Boom Synchronizing Procedure
57
4.12 Shut down and Park
58
4.13 Machine Lifting and Tie down
58
Lifting
58
Tie down
58
Lifting Chart
59
Chassis & Platform Tie down - Sheet 1 of 2
60
Chassis & Platform Tie down - Sheet 2 of 2
61
Decal Installation - Sheet 1 of 3
62
Decal Installation - Sheet 2 of 3
63
Decal Installation - Sheet 3 of 3
64
E450A/E450AJP Decal Legend - Prior to S/N 0300141435
65
E450A/E450AJP Decal Legend - S/N 0300141435 to Present
71
M450A/M450AJ Decal Legend - Prior to S/N 0300141435
77
M450A/M450AJ Decal Legend - S/N 0300141435 to
82
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JLG E450AJ Operation And Safety Manual (110 pages)
Brand:
JLG
| Category:
Boom Lifts
| Size: 18 MB
Table of Contents
Table of Contents
7
Section 1 - Safety Precautions
15
General
15
Pre-Operation
15
Operator Training and Knowledge
15
Workplace Inspection
16
Machine Inspection
17
Operation
17
General
17
Trip and Fall Hazards
18
Electrocution Hazards
19
Minimum Approach Distances (M.A.D.)
20
Tipping Hazards
21
Beaufort Scale (for Reference Only)
23
Crushing and Collision Hazards
24
Towing, Lifting, and Hauling
25
Maintenance
25
Maintenance Hazards
25
Battery Hazards
26
Section 2 - User Responsibilities, Machine Preparation, and Inspection
27
2.1 Personnel Training
27
Operator Training
27
Training Supervision
27
Operator Responsibility
28
2.2 Preparation, Inspection, and Maintenance
28
Inspection and Maintenance Table
29
Basic Nomenclature
30
Pre-Start Inspection
31
Function Check
35
Skyguard Function Test
36
Section 3 - Machine Controls and Indicators
37
General
37
Controls and Indicators
37
Ground Control Console
38
Ground Control Console
39
Platform Console
42
Platform Control Console
43
Simultaneous Functions
47
Platform Control Indicator Panel
48
Platform Control Indicator Panel
49
Section 4 - Machine Operation
51
Description
51
Limitations
51
Capacities
51
Stability
52
Position of Least Forward Stability
53
Motor Operation
55
Power/Emergency Stop
55
Platform/Ground Select Switch
55
Motor Activation
55
Traveling (Driving)
57
Traveling Forward and Reverse
58
Traveling on a Grade
59
Steering
59
Platform
59
Loading from Ground Level
59
Loading from Positions above Ground Level
59
Platform Level Adjustment
60
Platform Rotation
60
Boom
60
Swinging the Boom
61
Raising and Lowering the Lower and MID Boom
61
Raising and Lowering the Upper Boom
61
Inverter
61
Machine Function Speeds
62
Machine Safety System Override (Msso)
62
4.12 Skyguard Operation
62
Skyguard
63
Skyguard - Skyline
63
Skyguard - Skyeye
63
Skyguard Function Table
64
4.13 Boom Synchronizing Procedure
65
4.14 Shut down and Park
65
Lifting Chart
66
Machine Lifting and Tie down
67
Lifting
67
Tie down
67
E450AJ Decal Legend
74
Section 5 - Emergency Procedures
77
General
77
Incident Notification
77
Emergency Operation
77
Operator Unable to Control Machine
77
Platform or Boom Caught Overhead
78
Emergency Towing Procedures
78
Manual Descent System
79
Manual Swing Override
79
Machine Safety System Override (Msso)
79
JLG E450AJ Operation And Safety Manual (119 pages)
Brand:
JLG
| Category:
Boom Lifts
| Size: 19 MB
Table of Contents
Table of Contents
8
Section 1 - Safety Precautions
13
General
13
Pre-Operation
13
Operator Training and Knowledge
13
Workplace Inspection
14
Machine Inspection
15
Operation
15
General
15
Trip and Fall Hazards
16
Electrocution Hazards
17
Tipping Hazards
19
Crushing and Collision Hazards
22
Towing, Lifting, and Hauling
23
Maintenance
23
Maintenance Hazards
23
Battery Hazards
25
Section 2 - User Responsibilities, Machine Preparation, and Inspection
26
2.1 Personnel Training
26
Operator Training
26
Training Supervision
26
Operator Responsibility
26
2.2 Preparation, Inspection, and Maintenance
27
Pre-Start Inspection
30
Daily Walk-Around Inspection
31
Function Check
34
Skyguard Function Test
36
Section 3 - Machine Controls and Indicators
37
General
37
Controls and Indicators
37
Ground Control Console
38
Platform Control Console
42
Platform Control Indicator Panel
49
Section 4 - Machine Operation
55
Description
55
Boom Operating Characteristics and Limitations
55
Capacities
55
Stability
56
Motor Operation
56
Power/Emergency Stop
56
Platform/Ground Select Switch
59
Motor Activation
59
Traveling (Driving)
59
Traveling Forward and Reverse
60
Traveling on a Grade
62
Steering
63
Platform
63
Loading from Ground Level
63
Loading from Positions above Ground Level
63
Platform Level Adjustment
64
Platform Rotation
64
Boom
64
Swinging the Boom
65
Raising and Lowering the Lower and MID Boom
65
Raising and Lowering the Upper Boom
65
Generator
65
Automatic Operating Mode
65
Battery Only Operating Mode
66
Manual (Charge) Operating Mode
66
Inverter
67
4.10 Machine Function Speeds
67
Machine Safety System Override (Msso)
67
4.12 Skyguard Operation
68
Skyguard
68
Skyguard - Skyline
68
Skyguard - Skyeye
69
Skyguard Function Table
69
4.13 Boom Synchronizing Procedure
70
4.14 Shut down and Park
70
4.15 Machine Lifting and Tie down
71
Lifting
71
Tie down
71
Section 5 - Emergency Procedures
91
General
91
JLG E450AJ Operation And Safety Manual (118 pages)
Boom Lift
Brand:
JLG
| Category:
Lifting Systems
| Size: 1 MB
Table of Contents
Table of Contents
7
Section 1 - Safety Precautions
15
General
15
Pre-Operation
15
Operator Training and Knowledge
15
Workplace Inspection
16
Machine Inspection
17
Operation
17
General
17
Trip and Fall Hazards
18
Electrocution Hazards
19
Tipping Hazards
21
Crushing and Collision Hazards
24
Towing, Lifting, and Hauling
25
Maintenance
25
Maintenance Hazards
25
Battery Hazards
27
Section 2 - User Responsibilities, Machine Preparation, and Inspection
29
2.1 Personnel Training
29
Operator Training
29
Training Supervision
29
Operator Responsibility
29
Preparation, Inspection, and Maintenance
30
Pre-Start Inspection
32
Function Check
33
Skyguard Function Test
35
General
38
Section 3 - Machine Controls and Indicators
41
General
41
Controls and Indicators
41
Ground Control Station
42
Platform Station
47
Platform Control Indicator Panel
54
Section 4 - Machine Operation
59
Description
59
Operating Characteristics and Limitations
59
Capacities
59
Stability
60
Motor Operation
60
Power/Emergency Stop
60
Platform/Ground Select Switch
63
Motor Activation
63
Traveling (Driving)
63
Traveling Forward and Reverse
64
Steering
66
Platform
66
Loading from Ground Level
66
Loading from Positions above Ground Level
66
Platform Level Adjustment
67
Platform Rotation
67
Boom
67
Swinging the Boom
68
Raising and Lowering the Lower and MID Boom
68
Raising and Lowering the Upper Boom
68
Generator
68
Automatic Operating Mode
68
Battery Only Operating Mode
69
Manual (Charge) Operating Mode
69
Inverter
70
4.10 Machine Function Speeds
70
Machine Safety System Override (Msso)
70
4.12 Skyguard Operation
71
4.13 Boom Synchronizing Procedure
71
4.14 Shut down and Park
72
4.15 Machine Lifting and Tie down
72
Lifting
72
Tie down
72
JLG E450AJ Operation & Safety Manual (112 pages)
Brand:
JLG
| Category:
Boom Lifts
| Size: 11 MB
Table of Contents
Foreword
3
Safety Alert Symbols and Safety Signal Words
4
Revision Log
7
Table of Contents
9
Safety Precautions
13
General
13
Pre-Operation
13
Operation
15
Towing, Lifting, and Hauling
21
Maintenance
21
Long-Term Storage
23
User Responsibilities, Machine Preparation, and Inspection
25
Personnel Training
25
Preparation, Inspection, and Maintenance
26
Machine Components
28
Pre-Start Inspection
28
Walk-Around Inspection
30
Function Check
31
Skyguard® Function Check
32
Machine Controls and Indicators
35
General
35
Controls and Indicators
35
Ground Control Station
36
Platform Control Station
39
Platform Control Indicator Panel
43
Battery Charger
45
Beacons
47
Machine Operation
49
General
49
Operating Characteristics and Limitations
49
Stability
49
Motor Operation
51
Battery Charging
51
Inverter
52
Traveling (Grade/Side Slope)
52
Traveling (Driving)
53
Steering
55
Platform
55
Boom
57
Function Speed Control
58
USB Charging Port
58
Clearsky Smart Fleet
59
Access Control - Clearsky Smart Fleet™ (if Equipped)
59
Skyguard Activation/Deactivation
60
Boom Synchronizing Procedure
61
Shut down and Park
61
Lifting and Tie down
62
Lifting Chart
63
E450AJ Safety Decals
64
Emergency Procedures
69
General
69
Incident Notification
69
Emergency Operation
69
Emergency Towing Procedures
70
Manual Descent System
71
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