Fluke TIP900 Temperature Profiling Manuals

Manuals and User Guides for Fluke TIP900 Temperature Profiling. We have 1 Fluke TIP900 Temperature Profiling manual available for free PDF download: Operating Instructions Manual

Fluke TIP900 Operating Instructions Manual (100 pages)

Wallboard Temperature Imaging & Profiling System

Brand: Fluke | Category: Laboratory Equipment | Size: 9 MB

Table of Contents
4
Safety Instructions
9
Product Description
11
Figure 1: Example of Fiber Optical Link to Overcome Large Network Distances
11
System Overview and Arrangement of Components
12
Figure 2: TIP900SYS System Components, Which Have to be Integrated
12
Figure 3: Process Overview and Arrangement of TIP900 Components (Red)
12
Figure 4: Front View of the Industrial Touch-Panel PC
13
Figure 5: Rear View into the Equipped Industrial Touch-Panel PC
13
Figure 6: Options to Fix the Industrial Touch-Panel PC
14
Figure 7: Protective Housing, Equipped with Thermal Imager and Network Components
14
Figure 8: Temperature Compensation Set
15
Figure 9: Drop Gate Identification and Signaling Set
15
Technical Data
16
Specifications
16
TIP900SYS (Thermal Imager, Needs to be Mounted in Protective Housing)
16
Figure 10: Thermal Imager Mounting Locations and Dimensions
17
Figure 11: Thermal Imager Air Purge and Water Cooling Connections
17
TIP900SYS (Telescope Arms for Temperature Compensation Set)
18
Figure 12: Sensor Telescope Arm for Temperature Compensation Set
18
Figure 13: Counter Paddle Telescope Arm for Temperature Compensation Set
18
TIP900SYS (IR Temperature Sensor, Mounted Close to Kiln Discharge)
19
Figure 14: Dimensions of LTS10 Sensing Head
19
Figure 15: Spot Size Charts
19
TIP900SYS (IR Temperature Sensor Connection Box to Network)
20
Figure 16: Dimensions of RAYMI3COMME Box
21
Figure 17: Terminal Wiring for the RAYMI3COMME Box
21
TIP900SYS (Protective Housing for Thermal Imager, Network, Power
22
TIP900SYS (Option: Fiber Optic / RJ45 Ethernet Converter > 80M, 262Ft)
22
Figure 18: Protective Housing for Thermal Imager, Network Components, Power Supply
22
TIP900SYS (Touch-Panel PC with Industrial Computer Components)
23
Figure 19: Industrial Cabinet for Touch-Panel PC and Integrated Components
23
Scope of Delivery
24
Installation
25
Pre-Installation Terms and Conditions
25
Figure 20: TIP900 Definitions for Wallboard, Image Orientation and Pixel Numbering
26
Environment
27
Figure 21: TIP900 Schematic Wiring of Concerned Components
27
Installation of Protective Housing with Internal Thermal Imager
28
Mechanical Installation of the Protective Housing
28
Figure 22: Mounting of the Thermal Imager in the Protective Housing
28
Figure 23: Loose Supplied Parts for Mechanical Installation Support
29
Figure 24: Distance between Protective Housing and Wallboard Surfaces
29
Electrical Installation of the Protective Housing
30
Figure 25: Principle Diagram of Internal Wiring in Protective Housing
30
Cable Entry System
31
Figure 26: Pictures and Description of Cable Entry System
31
Installation of the Temperature Compensation Set
32
Mechanical Installation of the Temperature Compensation Set
32
Figure 27: Upper and Lower Telescope Arm Fixtures Installed after Kiln Exit
32
Figure 28: Schematic of Kiln and Deck Outfeed Arrangement
32
Electrical Installation of the Temperature Compensation Set
33
Installation of the Drop Gate Identification and Signaling Set
34
Figure 29: Drop Gate Identification and Signaling Set
34
Figure 30: Schematic of Drop Gate Wiring to Identification and Signaling Set
34
Installation of the Industrial Touch-Panel PC
35
Mechanical Installation of the Touch-Panel PC
35
Figure 31: Base Mounted Pedestal with Mounting Dimensions
35
Figure 32: Wall Mounted Swiveling Supporting Arm with Dimensions
36
Figure 33: Load Diagram for Wall Mounted Swiveling Supporting Arm
36
Figure 34: Mounting Elements for Wall Mounted Swiveling Supporting Arm with Dimensions
37
Electrical Installation of the Touch-Panel PC
38
Figure 35: Wiring Terminal Block in Touch-Panel PC
38
Operation
39
System Prerequisites, Limitations & General User Information
39
Figure 36: Created TIP900 Icons During SW Installation Process
39
Operation of Tip900 Monitoring and Defect Identification Sw
40
General Description, Assigned Screen Areas, Related Elements & Menus
40
Figure 37: Program Is Running in Supervisor Mode, 7 Domains Are Marked
40
The Program Title & Version Line and the User Mode Dependent Menu Bar Domain
41
The Program Title Line and Its Information Content
41
Figure 38: Program Is Running in Operator Mode with Restricted Rights
41
Figure 39: Program Is Running in Supervisor Mode with Administration Rights
41
The "Product Recipe" Selector in the Menu Bar
42
Figure 40: Product Recipe Selection Screen in Operator or Supervisor Mode
42
The "Edit Recipe" Selector in the Menu Bar
45
Figure 41: Edit Recipe Selection Screen in Supervisor Mode
45
The "Configuration" Selector in the Menu Bar
47
Figure 42: Application Configuration Tab Screens in Supervisor Mode
47
Figure 43: Inputs/Outputs & Temperature Compensation Tab Screens in Supervisor Mode
50
Figure 44: Scanner Tab Screen in Supervisor Mode
52
The "Maintenance" Selector in the Menu Bar
53
Figure 45: Input and Output Module Tab Screen in Supervisor Mode
53
Figure 46: Maintenance of MP150 Scanner in Supervisor Mode
54
Figure 47: Maintenance Tab of Temperature Compensation in Supervisor Mode
55
Figure 48: Dust Filter Change Confirmation, to Keep the Configured Filter Change Interval
56
The "Show Fullscreen" Selector in the Menu Bar
57
Figure 49: Process Screens: Display of Board Map
57
Figure 50: Process Screens: Display of Dryer Profile (8 Decks)
57
Figure 51: Process Screens: Boards Display of 2 Boards Per Deck
58
Figure 52: Process Screens: Temperature Curve for Min., Max., Average Temperature
58
Figure 53: Process Screens: Comparison Current Boards to Reference Boards
59
Figure 54: Process Screens: Horizontal Slice of Boards Temperature Distribution
59
Figure 55: Process Screens: Vertical Slice of Boards Temperature Distribution
60
Figure 56: Process Screens: Inspect Board Map
60
Figure 57: Process Screens: Deck Statistics of Good and Bad Boards
61
Figure 58: by Deck History of Good/Bad Boards
61
Figure 59: by Row History of Good/Bad Boards
61
The "Login Supervisor" and the "Logout Supervisor" Selectors
62
The "About" Selector in the Menu Bar
62
Figure 60: Login Mask for Supervisor Login
62
The Board Map Display Domain
63
Figure 61: Board Map Domain with Marked Sub-Domains
63
The Process Screens Display Domain
65
The Dryer Profile
65
Figure 62: the Dryer Profile of Wallboard Sets Leaving the Kiln
65
The Boards Display
66
Figure 63: the Boards Display Shows a Currently Scanned Set of Wallboards
66
The Temperature Display
67
Figure 64: Temperature Trend Display of Scanned Wallboards
67
The Reference Boards Display
68
Figure 65: the Reference Board Display Shows the Assigned References Per Dryer Deck
68
The Horizontal Slice through the Boards Map
69
Figure 66: Horizontal Slice Display Shown in the Right Display Section
69
The Vertical Slice through the Boards Map
70
Figure 67: Vertical Slice Display Shown in the Right Display Section
70
The Inspect Boards Map Display
71
Figure 68: Inspect Boards Display Shown in the Right Display Section
71
The Deck Statistics Display
72
Figure 69: Deck Statistics Display Shows the Relation of Good/Bad Produced Wallboard Sets
72
The Hardware Status Indicator Display Domain
73
The Special Function Selection Display Domain
73
Figure 70: the Hardware Status Indicators
73
Figure 71: the Special Function Selection Bar
73
The General Information Display Domain
74
The Deck History Information Display Domain
74
Figure 72: the General Info Sub-Screens
74
Figure 73: the both Deck History Sub-Screens
74
Operation in "Standard Operator" Mode
75
Figure 74: Program Is Running in Standard Operator Mode with Restricted Rights
75
Operation in "Supervisor" Mode
76
Figure 75: Program Is Running in Supervisor Mode with Administration Rights
76
Operation of Tip900_Logviewer Online/Offline Viewing SW
77
General Description of the Functionality and Assigned Screen Elements
77
Figure 76: Program Is Started, a Valid Log-File Is Opened, 6 Domains Are Marked
77
The Program Title & Version Line with the Menu Bar Domain
78
The Program Title Line and Its Information Content
78
Figure 77: TIP900 - Log Viewer Title Line and Menu Bar Selectors
78
The File Selector in the Menu Bar
79
Figure 78: TIP900 - Log Viewer File Selector in the Menu Bar
79
Figure 79: TIP900 - Log Viewer File Selector to Open a Logfile
79
Figure 80: TIP900 - Log Viewer with Selected and Opened Logfile
80
Figure 81: TIP900 - Log Viewer to Open a Logfile by Date Filtering
80
Figure 82: TIP900 - Log Viewer to Reload an Opened Logfile
81
Figure 83: TIP900 - Log Viewer to Close an Opened Logfile
81
Figure 84: TIP900 - Log Viewer with Selected and Opened Logfile
82
Figure 85: TIP900 - Log Viewer to Open a Logfile by Date Filtering
82
Figure 86: TIP900 - Log Viewer to Reload an Opened Logfile
83
Figure 87: TIP900 - Log Viewer to Close an Opened Logfile
83
Figure 88: TIP900 - Log Viewer to Export a Board Map in Binary Format
84
Figure 89: TIP900 - Log Viewer to Save the Selected Board Map in Binary Format
84
Figure 90: TIP900 - Log Viewer to Export a Reference Board Map in Binary Format
85
Figure 91: TIP900 - Log Viewer to Save the Selected Reference Board Map in Binary Format
85
Figure 92: TIP900 - Log Viewer to Export the Board Map Data Table in CSV Format
86
Figure 93: TIP900 - Log Viewer to Save the Board Map Data Table in CSV Format
86
The Color Table Selector in the Menu Bar
87
Figure 94: TIP900 - Log Viewer to Exit/Terminate the Program
87
Figure 95: TIP900 - Log Viewer Color Table Selections
87
The Map Data Selector in the Menu Bar
88
The Dryer Profile Selector in the Menu Bar
88
Figure 96: TIP900 - Log Viewer Display of Full Map Data
88
Figure 97: TIP900 - Log Viewer Display of Boards Only Map Data
88
Figure 98: TIP900 - Log Viewer Display of the Dryer Profile
88
The Settings Selector in the Menu Bar
89
The about Selector in the Menu Bar
89
Figure 99: TIP900 - Log Viewer Display to Set Temperature Unit & Language
89
Figure 100: TIP900 - Log Viewer Display about the Integrated Help Function and SW Information
89
The TIP900-Logviewer Binary Archive File Table Domain
90
The TIP900-Logviewer Board Map Inspector Domain
90
Figure 101: TIP900 - Log Viewer Binary Archive File Table Domain
90
Figure 102: TIP900 - Log Viewer Board Map Inspection of a Reference Board Map
90
Figure 103: TIP900 - Log Viewer Board Map Inspection of a Scanned Board Map
90
The TIP900-Logviewer Dryer Deck Specific Reference Board Map Display Domain
91
Figure 104: TIP900 - Log Viewer Reference Board Map Display Domain
91
The TIP900-Logviewer Dryer Deck Related Archived Board Map Display Domain
92
The TIP900-Logviewer Historical Board Map Temperature Display Domain
92
Figure 105: TIP900 - Log Viewer Archived Board Map Display Domain
92
Figure 106: TIP900 - Log Viewer of "Full Map Data" & "Boards Only Map Data
92
Configuration
93
Tip900 Hw Configuration
93
Tip900 Sw Configuration
93
Options
94
TIP900SYSPCST (Pedestal for Touch-Panel PC)
94
TIP900SYSPCAF (Swiveling Supporting Arm Touch-Panel PC)
94
Accessories
95
TIP900-PCST (Pedestal for Touch-Panel PC)
95
TIP900-PCAF (Swiveling Supporting Arm for Touch-Panel PC)
95
TIP900-HSFIC4 (High Speed Fiber Optic / RJ45 Converter Set)
95
TIP900-ETHLTCB (7.5M, 25Ft Ethernet Cable, Cat5, 70°C)
95
TIP900-ETHLTCB15 (15M, 49Ft Ethernet Cable, Cat5, 70°C)
95
TIP900-ETHLTCB30 (30M, 98Ft Ethernet Cable, Cat5, 70°C)
95
Appendix
96
Software Installation on Touch-Panel PC
96

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