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PreciseFlex DD 6-Axis
Brooks PreciseFlex DD 6-Axis Manuals
Manuals and User Guides for Brooks PreciseFlex DD 6-Axis. We have
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Brooks PreciseFlex DD 6-Axis manual available for free PDF download: Service Manual
Brooks PreciseFlex DD 6-Axis Service Manual (99 pages)
Direct Drive Robots
Brand:
Brooks
| Category:
Robotics
| Size: 23 MB
Table of Contents
Table of Contents
6
Safety
8
Safety Setup
8
Authorized Personnel Only
8
Explanation of Hazards and Alerts
9
Safety Text
9
Safety Icons
9
Signal Words and Color
9
Alert Example
10
General Safety Considerations
11
Mechanical Hazards
13
Electrical Hazards
14
Ergonomic Hazards
15
Emergency Stop Circuit (E-Stop)
17
Recycling and Hazardous Materials
17
Service Procedures
18
Recommended Tools
18
Troubleshooting
18
Encoder Operation Error
20
Replacing the Encoder Batteries
21
Calibrating the Robot: Setting the Encoder Zero Positions
24
Replacing Belts and Motors
29
General Belt Tensioning
29
Tensioning or Replacing the J2 (Z Column) Belts
29
Tensioning the 1St Stage Belt
29
Tensioning the 2Nd Stage Belt
30
Replacing the Z Column Stage One Timing Belt
32
Replacing the Z Column Stage Two Timing Belt
33
Tensioning or Replacing the Belts in the PFDD4
35
Tensioning the Belts in the PFDD4 Outer Link
35
Replacing the Belts in the PFDD4 Outer Link
36
Replacing the Outer Link Motors or Harmonic Drives in the PFDD6
37
Replacing the Robot Main Controller
39
Replacing the Z-Axis Slave Controller
41
Replacing the J3 Axis Slave Controller
43
Replacing the J4 or Gripper Slave Controller in PFDD4
45
Replacing the Gripper and Slip Ring in PFDD4
47
Replacing the Main Harness
50
Replacing the J3 Clock Spring Harness to the J4 Motor
50
Replacing the J4 to Gripper Controller Harness in the PFDD4
52
Replacing the J4 Slave Controller in the PFDD6
53
Replacing the J4 to J5 or J5 to J6 Controller Harness, J5 or J6 Slave Controller in the PFDD6
54
Replacing the J6 Motor Pigtail Harness
58
Appendices
60
Appendix A: DD6 Product Specifications
61
Appendix B: DD4 Product Specifications
63
Appendix C: Environmental Specifications
65
Appendix D: Spare Parts List
66
Appendix E: Preventative Maintenance
67
Appendix F: Belt Tensions, Gates Tension Meter
68
Appendix G: System Diagram and Power Supplies
70
Appendix H: Safety Circuits for PFDD Robots
89
Appendix I: Example Performance Level Evaluation for the PFDD
91
Appendix J: Table A2 from ISO/TS 15066: 2016
92
Appendix K: ISO TS 15066 Test Results, Transient Contact
94
Appendix L: ISO TS 15066 Test Results, Quasi-Static Contact
95
Appendix M: Comparison of Plastic and Foam Covers
96
Impact Force
96
Arm Dimensions
98
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