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PreciseFlex 3400
Brooks PreciseFlex 3400 Manuals
Manuals and User Guides for Brooks PreciseFlex 3400. We have
2
Brooks PreciseFlex 3400 manuals available for free PDF download: Service Manual, User Manual
Brooks PreciseFlex 3400 User Manual (85 pages)
Brand:
Brooks
| Category:
Robotics
| Size: 8 MB
Table of Contents
Table of Contents
6
1 Safety
8
Safety Setup
8
Authorized Personnel Only
8
Explanation of Hazards and Alerts
9
Safety Text
9
Safety Icons
9
Signal Words and Color
9
Alert Example
10
General Safety Considerations
11
Mechanical Hazards
13
Electrical Hazards
14
Ergonomic Hazards
15
Emergency Stop Circuit (E-Stop)
17
Recycling and Hazardous Materials
17
2 Overview
18
Product Specifications
19
Environmental Specifications
21
Explanation of the Product Label
21
Example Sections from the Product Label
22
P/N - Part Number
24
Serial Number (SN)
25
World Coordinates, Joint Directions, and Tool Coordinates
26
Compatible Accessories
29
Optional Linear Axis Module
30
Optional Gripper
30
Appendix A: Robot Anatomy
32
3 Quick Start Guide
35
Setup and Operation
35
Unpacking and Handling Instructions
35
Mounting Instructions
35
Tool Mounting
36
ISO Flange for End-Of-Arm Tooling
37
Work Envelope
38
Accessing the Robot Controller
40
Power Requirements
40
Emergency Stop
40
4 Introduction to the Hardware
41
System Description and Overview
41
Mounting of Robot and Linear Axis Module
42
Guidance 1400B Controller
43
Low-Voltage Power Supplies
43
Energy Dump Circuit
44
Remote Front Panel, E-Stop Box, and Manual Control pendant
45
Remote IO Module
45
Machine Vision Software and Cameras
46
Machine Safety
46
Safety and Agency Certifications
46
Standards Compliance and Agency Certifications
47
Moving Machine Safety
48
Voltage and Power Considerations
48
Mechanical and Software Limit Stops
49
Stopping Time and Distance
49
Releasing a Trapped Operator: Brake Release Switch
50
5 Installation Information
51
Environmental Specifications
51
Facilities Connections
51
System Dimensions
53
6 Hardware Reference
57
Facilities Panel
57
E-Stop Connector
59
MCP / E-Stop Interface
60
Digital Input and Output Signals
61
Digital Input Signals
61
Digital Output Signals
62
IO in Base of Robot (GIO)
63
Ethernet Interface
65
RS-232 Serial Interface
65
7 Software Reference
67
Accessing the Web Server
67
Loading a Project (Program) or Updating PAC Files
69
Recovering from Corrupted PAC Files
71
Command Server
73
G1400B Dedicated Digital Outputs
74
Appendices
75
Appendix B: Spare Parts List
76
Appendix C: Preventative Maintenance
77
Appendix D: Verification of Preciseflex 3400 Collision Forces
79
ISO TS 15066 Test Results, Transient Contact
79
ISO TS 15066 Test Results, Quasi-Static Contact
79
Appendix E: Table A2 from ISO/TS 15066: 2016, Biomechanical Limits
81
Appendix F: Safety Circuits for Preciseflex 3400 3 Kg Payload
83
Appendix G: Torque Values for Screws
85
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Brooks PreciseFlex 3400 Service Manual (97 pages)
Brand:
Brooks
| Category:
Robotics
| Size: 22 MB
Table of Contents
Table of Contents
6
Safety
8
Safety Setup
8
Authorized Personnel Only
8
Explanation of Hazards and Alerts
9
Safety Text
9
Safety Icons
9
Signal Words and Color
9
Alert Example
10
General Safety Considerations
11
Mechanical Hazards
13
Electrical Hazards
14
Ergonomic Hazards
15
Emergency Stop Circuit (E-Stop)
17
Recycling and Hazardous Materials
17
Service Procedures
18
Recommended Tools
18
Troubleshooting
18
Encoder Operation Error
20
Replacing the Encoder Battery
21
Calibrating the Robot: Setting the Encoder Zero Positions
23
Replacing Belts and Motors
28
General Belt Tensioning
28
Tensioning the J1 (Z Column) Belts
29
Tensioning the 1St Stage Belt
29
Tensioning the 2Nd Stage Belt
30
Tensioning the J2 Belt
32
Tensioning the J3 and J4 Belts
35
Tensioning the Belt on the Optional Linear Axis
36
Replacing the Power Supplies, Energy Dump PCA, or J1 Stage Two (Output) Timing Belt
37
Replacing the Robot Controller
41
Replacing the Linear Axis Controller
44
Replacing the GIO Board
46
Replacing the Main Harness
48
Replacing the Outer Link Harness
48
Replacing the Z-Axis Motor Assembly
51
Replacing the J2 (Shoulder) Axis Motor or Timing Belt
54
Replacing the J3 (Elbow) Axis Motor or Timing Belt
58
Replacing the J4 (Wrist) Axis Motor or Timing Belt
61
Appendices
64
Appendix A: Product Specifications
65
Appendix B: Environmental Specifications
67
Appendix C: Spare Parts List
68
Appendix D: Preventative Maintenance
69
Appendix E: Verification of Preciseflex 3400 Collision Forces
71
Appendix F: Belt Tensions, Gates Tension Meter
72
Appendix G: Table A2 from ISO/TS 15066: 2016, Biomechanical Limits
74
Appendix H: Safety Circuits for Preciseflex 3400 3 Kg Payload
76
Appendix I: Robot Anatomy
78
Appendix J: System Diagram and Power Supplies
81
Appendix K: Torque Values for Screws
97
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