Brooks PreciseFlex 1400 Robotic Arm Manuals

Manuals and User Guides for Brooks PreciseFlex 1400 Robotic Arm. We have 1 Brooks PreciseFlex 1400 Robotic Arm manual available for free PDF download: Manual

Brooks PreciseFlex 1400 Manual

Brooks PreciseFlex 1400 Manual (92 pages)

Brand: Brooks | Category: Robotics | Size: 1 MB

Table of Contents

Table of Contents
4
Safety
6
Safety Setup
6
Authorized Personnel Only
6
Explanation of Hazards and Alerts
7
Safety Text
7
Safety Icons
7
Signal Words and Color
7
Alert Example
8
General Safety Considerations
9
Mechanical Hazards
11
Electrical Hazards
12
Ergonomic Hazards
13
Emergency Stop Circuit (E-Stop)
15
Recycling and Hazardous Materials
15
Introduction to the Hardware
16
System Overview
16
System Description
16
System Diagram and Coordinate Systems
17
System Components
18
Preciseflex 1300/1400 Robots
18
Guidance 2400 Controller
19
Low-Voltage Power Supply
21
Intelligent Motor Power Supply
21
Remote Front Panel, E-Stop Box, and Manual Control pendant
22
Remote IO Module
23
Machine Vision Software and Cameras
24
Controller Status LED
25
Machine Safety
26
Voltage and Power Considerations
26
Robot Controls Bay
27
Releasing a Trapped Operator: Brake Release Switch
28
Mechanical Limit Stops
28
E-Stop Stopping Time and Distance
29
Safety Zones
29
Safety Standards Reference Material
34
Standards Compliance and Agency Certifications
34
Moving Machine Safety
34
Installation Information
36
Environmental Specifications
36
Facilities Connections
36
System Dimensions
37
Mounting Instructions
38
Tool Mounting - Preciseflex 1300/1400
39
Accessing the Controller and Power Supplies
40
Power Requirements
41
Emergency Stop
41
Hardware Reference
42
J1-Axis Housing Facilities Panel
42
Facilities Panel
42
Digital Input Signals
43
Digital Output Signals
46
Ethernet Interface
48
Remote Front Panel / MCP / E-Stop Interface
49
RS-232 Serial Interface
52
Outer Link and ZIO PCB
53
Software Reference
58
Controller Software Extensions
58
ZIO General Digital Inputs and Outputs
58
ZIO Dedicated Digital Outputs
59
Service Procedures
60
Troubleshooting
60
Setting the Encoder Zero Positions
60
General Belt Tensioning
63
J1-Axis Drive Procedures
64
Replacing the J1-Axis Motor Assembly
64
Replacing and Tensioning the J1-Axis Belts
66
Z-Axis Drive Procedures
69
Replacing the Z-Axis Motor Assembly
69
Replacing and Tensioning the Z-Axis Belts
71
J3-Axis and Theta Drive Procedures
74
Replacing the J3-Axis or Theta Motor Assembly
74
Replacing and Tensioning the J3-Axis Belts
76
Replacing and Tensioning the Theta Belts
79
Replacing Control Electronics Components
82
Appendices
85
Appendix A: Product Specifications
85
Preciseflextm 1300/1400 Specifications
85
Preciseflextm 1300/1400 Environmental Specifications
87
Appendix B: Frequently Asked Questions
88
Appendix C: Spare Parts Lists
89
Appendix D: System Schematics
90

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