Bosch Rexroth IndraDrive CsDrive System with HCS01 Manuals

Manuals and User Guides for Bosch Rexroth IndraDrive CsDrive System with HCS01. We have 3 Bosch Rexroth IndraDrive CsDrive System with HCS01 manuals available for free PDF download: Project Planning Manual, Instruction Manual

Bosch Rexroth IndraDrive CsDrive System with HCS01 Project Planning Manual (344 pages)

Brand: Bosch | Category: DC Drives | Size: 13.35 MB

Table of Contents
3
1 System Presentation

11
- Rexroth Indradrive Cs Range
  11
- Overview - Rexroth Indradrive Cs
  11
- Target Applications
  12
- Features
  13
  - Functional Features
    13
  - Performance Features
    15
  - Combination of HCS01 and MSM/MSK
    16
  - Interfaces
    16
  - Supported Encoder Systems
    17
- System Configuration
  18
- System Structure
  18
- System Components
  19
  - HCS01 Drive Controllers
    19
    
    Type Code
    19
    
    Tions
    20
    
    Tions
    21
  - HAP01 Control Panel
    22
  - Firmware
    23
- About this Documentation
  24
  - Purpose
    24
  - Editions
    24
    
    Tions
    25
    
    Tions
    26
  - Documentations
    27
    
    Cables
    27
    
    Drive Systems, System Components
    27
    
    Motors
    27
    
    Firmware
    28
  - Your Feedback
    29
2 Important Directions for Use

31
- Appropriate Use
  31
- Introduction
  31
- Areas of Use and Application
  31
- Inappropriate Use
  32
3 Safety Instructions for Electric Drives and Controls

33
4 Combining the Individual Components

43
- Documentations
  43
- Brief Description of Individual Components
  43
- HCS01 - Brief Description and Design
  43
- Configuring the Drive System
  43
- Converter
  43
- Functional Equipment
  45
- Firmware
  46
  - Firmware and Device Types
    46
  - Firmware Types
    46
  - Tions
    47
  - Firmware Variants
    48
    
    Mpx-Xxvrs
    48
- Motors
  49
  - Indradyn
    49
  - Third-Party Motors
    50
    
    General Information on Third-Party Motors
    50
    
    Requirements on Third-Party Motors
    51
    
    Tions
    53
    
    Notes on Selection and Commissioning
    54
    
    Requirements on the Encoder of the Third-Party Motor
    54
- Cables
  55
  - Motor Power Cables
    55
    
    Allowed Cable Lengths
    55
    
    Selection
    55
  - Encoder Cables
    56
    
    MSK Motors
    56
    
    MSM Motors
    56
- Installation Conditions
  56
- Ambient and Operating Conditions
  56
- Tions
  57
- Control Cabinet Design and Cooling
  58
- UL Ratings
  60
- Compatibility with Foreign Matters
  61
- Mechanical Project Planning
  61
- Drive Controller
  61
- Electrical Project Planning
  70
- Overall Connection Diagram
  70
- Project Planning of Control Voltage
  71
  - Control Voltage for Drive Systems
    71
  - Sizing the Control Voltage Supply
    71
    
    Determining the Power Requirements
    71
    
    Installing the 24V Supply
    75
    
    Requirements on the 24V Power Supply Unit
    75
- Mains Connection
  77
  - Residual-Current-Operated Circuit Breakers (RCD, RCCB) as Additional Fusing
    77
    
    General Information
    77
    
    Cause of Leakage Currents
    78
    
    Possibilities of Use
    78
    
    Using Residual-Current-Operated Circuit Breakers at HCS Drive Controllers
    79
  - Mains Types
    80
    
    TN-S Mains Type
    80
    
    IT Mains Type
    81
    
    TN-C Mains Type
    81
    
    TT System
    82
    
    Mains with Grounded Outer Conductor (Corner-Grounded Delta Mains)
    83
  - Mains Connection Type
    83
    
    Tions
    84
    
    Tions
    86
  - Mains Connected Load and Mains Current
    87
    
    Calculating the Mains-Side Phase Current
    87
    
    Technical Data of the Components
    87
    
    Tions
    88
  - Dimensioning the Line Cross Sections and Fuses
    89
    
    Tions
    90
    
    Tions
    91
    
    Tions
    92
    
    Tions
    95
  - Dimensioning and Selecting the Mains Transformer
    97
  - Dimensioning the Mains Filter
    97
  - Tions
    98
  - Selecting the Mains Filter
    100
    
    Tions
    101
    
    Tions
    102
  - Determining the Mains Choke
    104
  - Dimensioning the Mains Contactor
    104
  - Combining Transformer, Mains Filter and Mains Choke
    105
  - Control Circuit for the Mains Connection
    106
- DC Bus Coupling
  107
  - Requirements for DC Bus Coupling
    107
  - Central Supply and DC Bus Coupling
    107
  - Group Supply and DC Bus Coupling
    108
  - Implementing the DC Bus Coupling
    110
  - DC Bus Capacitor Unit
    113
  - Module Bus and Parameterization
    114
  - Bb Relay Contact
    114
- Acceptance Tests and Approvals
  116
  - Tions
    117
  - Tions
    118
5 Condition as Supplied, Identification, Transport and Storage

119
- Condition as Supplied
  119
- Factory Testing
  119
  - Voltage Testing and Insulation Resistance Testing
    119
- Customer Testing
  119
- Identification
  120
  - Scope of Supply
    121
  - Transporting the Components
    122
  - Mounting and Installation
    123
  - Electrical Connection
    125
  - Connection Points
    126
  - On-Board Connection Points
    129
  - Tions
    130
  - X3, Mains Connection
    131
  - X3, Mains Connection HCS01.1E-W0003...W0013-X-02, -W0005-X-03, -W0008-X-03
    132
  - X3, Mains Connection HCS01.1E-W0054-X-03
    133
  - X4, Motor Encoder Connection
    134
  - X5, Motor Connection
    136
    
    X5, Motor Connection HCS01.1E-W0003...W0013-X-02, -W0005-X-03, -W0008-X-03
    137
    
    X5, Motor Connection HCS01.1E-W0018-X-02, -W0018-X-03, -W0028-X-03
    138
    
    X5, Motor Connection HCS01.1E-W0054-X-03
    139
    
    X6, Motor Temperature Monitoring and Motor Holding Brake
    140
    
    Tions
    141
    
    X9, Integrated/External Braking Resistor
    143
    
    X13, 24V Supply (Control Voltage)
    145
    
    X24 P2, X25 P1, Communication
    146
    
    X26, Engineering Interface
    148
  - X31, Digital Inputs, Digital Output
    149
    
    X32, Analog Input
    150
    
    X47, Bb Relay Contact, Module Bus
    151
    
    Tions
    152
    
    X77, L+ L-, DC Bus Connection
    153
    
    Tions
    155
    
    Tions
    156
    
    Shield Connection
    157
    
    Analog Inputs/Outputs: Shield Connection
    159
    
    Ground Connection
    160
    
    Optional Connection Points
    161
    
    X22 P2, X23 P1, Multi-Ethernet (et Option)
    163
    
    X30, Profibus Pb
    164
    
    X37, Digital Inputs/Outputs (da Option)
    167
    
    X38, Analog Inputs/Outputs (da Option)
    168
    
    X41, Safe Motion Safety Technology
    169
    
    X42, X43, Safe Motion Safety Technology (Communication)
    170
    
    X49, Optional Safety Technology L3 or L4
    171
    
    X61, Canopen (CN Option)
    172
    
    EMC Measures for Design and Installation
    173
    
    EMC-Optimal Installation in System and Control Cabinet
    174
    
    Control Cabinet Design According to Interference Areas - Exemplary Arrangements
    175
    
    Design and Installation in Area a - Control Cabinet Area Free from Interference
    177
    
    Tions
    178
    
    Design and Installation in Area B - Control Cabinet Area Prone to Interference
    179
    
    Ground Connections
    180
    
    Installing Signal Lines and Signal Cables
    181
    
    General Interference Suppression Measures for Relays, Contactors, Switches, Chokes and in Ductive Loads
    182
    
    Indradyn S MSK/QSK Motors S1/M1, S2/M2, S3/M3, S5/M5 (12 V Supply Voltage)
    185
    
    HIPERFACE® (12 V Supply Voltage)
    186
    
    Endat 2.1 According to Heidenhain Standard (5 V Supply Voltage)
    187
    
    TTL (5 V Supply Voltage)
    190
    
    TTL (12 V Supply Voltage)
    191
    
    SSI (5 V Supply Voltage)
    192
    
    SSI (12 V Supply Voltage)
    193
    
    Combined Encoder for SSI (5 V Supply Voltage)
    194
    
    Resolver Without Encoder Data Memory
    195
    
    Hall Sensor Box SHL02.1 (12 V Supply Voltage)
    196
    
    Power Supply
    197
    
    Encoder Cable Length
    199
    
    Tions
    200
    
    Technical Data of EC Encoder Evaluation
    201
    
    Signal Assignment to the Actual Position Value
    203
    
    EM - Encoder Emulation
    205
  - Electrical Data
    206
    
    Absolute Encoder Emulation (SSI Format)
    207
    
    Pulse Diagram
    208
    
    ET - Multi-Ethernet
    209
    
    Port LED
    210
    
    Profinet Io
    211
    
    Diagnostic LED
    212
    
    Ethercat
    213
    
    Sercos III
    214
    
    Profinet Io
    215
    
    Pb - Profibus
    216
    
    CN - Canopen
    217
  - Sx - Safe Motion, Safe Motion Bus
    218
    
    Tions
    219
    
    Digital Inputs/Outputs
    220
    
    Digital Inputs Type B (Probe)
    221
    
    Digital Inputs (Safety Technology L Options)
    222
    
    Digital Inputs (Safety Technology S Options)
    223
    
    Digital Outputs
    224
    
    Digital Outputs (Safety Technology L Options)
    225
    
    Digital Outputs (Safety Technology S Options)
    226
  - Analog Voltage Input
    228
  - Analog Current Input
    229
  - Analog Output
    230
    
    Relay Contacts
    231
    
    Control Panel
    232
    
    ADVANCED Control Panel HAP01.1A
    233
    
    Power Section
    234
    
    Mains Voltage
    235
    
    DC Bus
    242
    
    Integrated Braking Resistor
    244
  - Inverter
    245
  - Cables, Accessories, Additional Components
    251
  - Additional Components
    252
  - Accessories
    253
    
    Product Insert
    254
    
    Module Bus Cable Shield Connection
    258
    
    DC Bus Connector (RLS0778/K06)
    260
    
    Battery Box SUP-E01-MSM-BATTERYBOX
    261
    
    Battery and Refresh Resistor (SUP-E03-DKC*CS-BATTRY)
    263
    
    SUP-E02-MSM-BATTERYBOX Battery Box
    268
    
    Encoder Cable for MSM Motors with Absolute Value Encoder M0 (RKG0041)
    270
  - Properties
    271
    
    Project Planning
    272
    
    Installation
    273
    
    Replacement of Devices
    275
    
    D-Sub Connector for Encoder Cable and Battery Connection (RGS0001/K01)
    276
    
    Encoder Cable for MSM Motors with Absolute Value Encoder M5 (RKG0065)
    280
    
    RKB0011, Multi-Ethernet Cable
    281
    
    RKB0013, Multi-Ethernet Cable
    282
    
    Hall Sensor Adapter Box (SHL03.1-NNN-S-NNN)
    283
    
    Snap-On Ferrite (HAS05.1-015)
    289
    
    Additional Components
    292
    
    Selected Transformers
    293
    
    Mains Filters NFD / NFE
    294
    
    Mechanical Data NFE / NFD
    295
    
    Nfd03.1
    296
    
    Electrical Data NFE / NFD
    297
    
    Tions
    298
    
    Mains Chokes
    299
8 Cables, Accessories, Additional Components

253
- Type Plate
  300
  - HNL01.1E - Mains Chokes, Feeding
    301
  - External Braking Resistors HLR
    303
  - HLR01.2N-01K0-N28R0, ...-N68R0 Dimensions
    305
  - HLR01.2N-0K06-N100R, ...-N180R Dimensions
    307
  - Assignment HLR01.2 to HCS01
    308
  - DC Bus Capacitor Units HLC
    311
  - Connection
    312
  - Operation
    313
  - Environmental Protection and Disposal
    315
  - Service and Support
    317
10 Service and Support

319
Appendix

319
- Tions
  320
- Tions
  321
- Tions
  323
- Tions
  325
- Determining the Leakage Capacitance
  327
- Leakage Capacitances
  328
  - Leakage Capacitance of Power Cables
    330
  - Index
    333
  - Tions
    334
  - Tem Components
    335
  - Tions
    336
  - Tions
    337
  - Tions
    338
  - Tions
    339
  - Tions
    340

Bosch Rexroth IndraDrive CsDrive System with HCS01 Instruction Manual (68 pages)

Drive Controllers Power Sections

Brand: Bosch | Category: Controller | Size: 7.37 MB

Bosch Rexroth IndraDrive CsDrive System with HCS01 Instruction Manual (28 pages)

Drive Controllers Power Sections

Brand: Bosch | Category: Controller | Size: 2.68 MB

Table of Contents
3
Important Notes
5
Safety Instructions
5
General Information
5
Protection against Contact with Electrical Parts and Housings
6
Battery Safety
7
Appropriate Use
8
Ratings and Dimensions
9
Data
9
Dimensional Drawings
13
Documentations
17
Motors
17
Instructions for Use
19
Overcurrent Protection
19
Connection
20
Connection Diagram
20
Connection Points
21
Service and Support
23
Index
25

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Bosch Rexroth IndraDrive CsDrive System with HCS01 Manuals

Bosch Rexroth IndraDrive CsDrive System with HCS01 Project Planning Manual (344 pages)

Table of Contents

1 System Presentation

2 Important Directions for Use

3 Safety Instructions for Electric Drives and Controls

4 Combining the Individual Components

5 Condition as Supplied, Identification, Transport and Storage

8 Cables, Accessories, Additional Components

10 Service and Support

Appendix

Bosch Rexroth IndraDrive CsDrive System with HCS01 Instruction Manual (68 pages)

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1 Important Notes

2 Identification

3 Ratings and Dimensions

4 Reference Documentations

5 Instructions for Use

6 EMC Measures for Design and Installation

7 Accessories

8 Service and Support

9 Environmental Protection and Disposal

10 Appendix

Bosch Rexroth IndraDrive CsDrive System with HCS01 Instruction Manual (28 pages)

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