ABB ProcessMaster FEP630 series Manuals

Manuals and User Guides for ABB ProcessMaster FEP630 series. We have 6 ABB ProcessMaster FEP630 series manuals available for free PDF download: Operating Instruction, Manual

ABB ProcessMaster FEP630 series Operating Instruction (184 pages)

Electromagnetic flowmeter

Brand: ABB | Category: Measuring Instruments | Size: 22 MB

Table of Contents
2
Safety
5
General Information and Instructions
5
Warnings
5
Intended Use
6
Improper Use
6
Use in Potentially Explosive Atmospheres
6
Cyber Security Disclaimer
6
Software Downloads
6
Protocols and Ports on the Ethernet Interface
7
Warranty Provisions
7
Manufacturer's Address
7
Service Address
7
Design and Function
8
Overview
8
Processmaster
8
Hygienicmaster
9
Transmitter
10
Measuring Principle
11
Product Identification
11
Name Plate
11
Marking in Accordance with Pressure Equipment Directive 2014/68/EU
12
Additional Warning Plate
12
Transport and Storage
12
Inspection
12
Transport
12
Storing the Device
13
Temperature Data
13
Storage Temperature Range
13
Returning Devices
13
Installation
14
Safety Instructions
14
Use in Potentially Explosive Atmospheres
14
Installation Conditions
14
General
14
Devices with Extended Diagnostic Functions
14
Brackets
15
Gaskets
15
Devices with a Wafer-Type Design
15
Flow Direction
15
Electrode Axis
16
Mounting Position
16
Minimum Spacing of the Devices
16
Grounding
17
Sensor Insulation
17
Inlet and Outlet Sections
17
Free Inlet or Outlet
18
Mounting with Heavily Contaminated Measuring Media
18
Mounting with Pipe Vibration
18
Installation in Piping with Larger Nominal Diameter
19
Installing the Sensor
19
Installing the Transmitter in the Remote Mount Design
20
Opening and Closing the Housing
22
Adjusting the Transmitter Position
23
Installing the Plug-In Cards
25
Optional Plug-In Cards
25
Dual-Compartment Housing
26
Single-Compartment Housing
27
Standard Ethernet Plug-In Card
28
Electrical Connections
29
Safety Instructions
29
Use in Potentially Explosive Atmospheres
29
Sensor Grounding
29
General Information on Grounding
29
Metal Pipe with Fixed Flanges
30
Metal Pipe with Loose Flanges
30
Plastic Pipes, Non-Metallic Pipes or Pipes with Insulating Liner
30
Grounding for Devices with Protective Plates
31
Grounding with Conductive PTFE Grounding Plate
31
Devices with Extended Diagnostic Functions
31
Installation and Grounding in Piping with Cathodic Corrosion Protection
31
Mixed System, Piping with Cathodic Corrosion Potential and Functional Ground Potential
33
Power Supply
33
Cable Entries
34
Connection Via Cable Conduit
34
Installing the Connection Cables
34
Connection with IP Rating IP 68
35
Terminal Assignment
37
Single Compartment Housing
37
Dual Compartment Housing
37
Electrical Data for Inputs and Outputs
39
Power Supply
39
HART Communication
39
Current Output Uco / 32, 31 / 32
39
Digital Output 41 / 42, 51 / 52 (Basic Device)
40
Current Output V1 / V2, V3 / V4 (Plug-In Module)
40
Digital Output V1 / V2, V3 / V4 (Plug-In Card)
41
Digital Input V1 / V2, V3 / V4 (Plug-In Card)
41
DC Loop Power Supply (Plug-In Card)
42
Modbus® / PROFIBUS DP/PA® Interface V1 / V2
42
(Plug-In Card)
42
Connection Examples
43
Connection on the Device
45
Connection to Integral Mount Design
45
Connection to Remote Mount Design
47
Flowmeter Sensor
49
Digital Communication
50
HART® Communication
50
Modbus RTU® Communication
50
Cable Specification
51
PROFIBUS DP® Communication
51
General Information
52
PROFIBUS PA® Communication
53
Bus Topology
53
System Integration
53
Standard Ethernet Communication
54
Standard Ethernet 10/100 BASE-T/TX (IEEE802.3)
54
Wiring with Different Network Topologies
55
Connect the Retractable Plug to the Standard Ethernet Plug-In Card
56
Preparing the Ethernet Cat5E Cable
57
Ground the Ethernet Connection Cable
57
M12 Connector (Optional)
57
RJ45 Connector (Optional)
59
Use in Potentially Explosive Atmospheres
59
Standard Ethernet Plug-In Card Status Leds
60
Ethernet/Ip™ Communication
60
PROFINET® Communication
61
Ethernet APL™ Communication
62
Ethernet-APL™ Network Topology
63
Protocols and Ports on the Ethernet Interface
64
Ethernet/Ip™ and PROFINET® Protocol
65
Commissioning
66
Safety Instructions
66
Use in Potentially Explosive Atmospheres
66
Hardware Settings
66
Dual- Compartment Housing
66
Single-Compartment Housing
67
Write-Protect Switch
67
Configuration of Digital Outputs V1 / V2 or V3 / V4
67
Checks Prior to Commissioning
68
Parameterization of the Device
68
Installation of the ABB Field Information Manager (FIM)
68
Right-Click
68
Parameterization with the Optional LCD Indicator
69
Parameterization Via the Infrared Service Port Adapter
70
Parameterization Via the Local Operating Interface
70
Parameterization Via HART
71
Factory Settings
71
Switching on the Power Supply
71
Parameterization Via the Menu Function Easy Setup
72
Zero Point Adjustment of the Flowmeter
74
Measuring Range Table
75
Operation
76
Safety Instructions
76
Menu Navigation
76
Menu Levels
77
Process Display
78
Switching to the Information Level
78
Error Messages on the LCD Display
79
Switching to the Configuration Level (Parameterization)
79
Resetting the Customer Password
80
Selecting and Changing Parameters
81
Entry from Table
81
Numerical Entry
81
Alphanumeric Entry
81
Exiting the Setup
82
Parameter Overview
83
Parameter Descriptions
93
Available Units
93
Menu: Easy Setup
94
Menu: Device Info
95
Menu: Device Setup
97
Menu: Display
103
Menu: Input/Output
104
Menu: Process Alarm
110
Menu: Communication
111
Menu: Diagnostics
116
Menu: Totalizer
123
Software History
125
Noise Filtering
126
Noise Reduction
126
Piston Pump
126
Peak Filter
127
DC Offset Filter
127
Filling Function
128
Setup
128
Brief Overview of Configurations
128
10 Diagnosis / Error Messages
129
Calling up the Error Description
129
Signals View
129
Available Diagnostic Signals
130
Error Messages
131
Errors
131
Function Check
132
Operation Outside of Specifications (out of Spec.)
133
Maintenance
134
Overview
135
Standard Ethernet Plug-In Card Status Leds
139
Ethernet/Ip™ Communication
139
PROFINET® Communication
140
Extended Diagnostic Functions
141
Overview
141
Detection of Partial Filling
141
Detection of Gas Bubbles
142
Monitoring the Conductivity
142
Monitoring the Electrode Impedance
143
Measurements on the Flowmeter
143
Transmitter Monitoring
143
Monitoring the Grounding
144
Verification
144
Fingerprint Database
144
Setup
144
11 Maintenance
145
Safety Instructions
145
Sensor
145
Gaskets
145
Cleaning
145
12 Repair
146
Safety Instructions
146
Spare Parts
146
Replacing the Fuse
146
Replacing the LCD Indicator
147
Replacing the Frontend Board
148
Integral Mount Design
148
Remote Mount Design
150
Replacing the Motherboard
151
Replacing the Sensor
152
Returning Devices
152
Address for Returns
152
13 Recycling and Disposal
153
Dismounting
153
Disposal
153
14 Specification
154
General
154
Permitted Pipe Vibration
154
Processmaster - Temperature Data
154
Storage Temperature Range
154
Maximum Permissible Cleaning Temperature
154
Maximum Ambient Temperature Depending on Measuring Medium Temperature
155
Processmaster FEP630 - Material Load for Process Connections
158
Minimum Permissible Operating Pressure
158
Material Load Diagrams
159
Devices with DN 3 to 600 (¹⁄₁₀ to 24 In)
159
Processmaster FEW630 - Material Load for Process Connections
167
Minimum Permissible Operating Pressure
167
Material Load Diagrams
167
Hygienicmaster - Temperature Data
174
Storage Temperature Range
174
Maximum Permissible Cleaning Temperature
174
Maximum Allowable Temperature Shock
174
Hygienicmaster - Material Load for Process Connections
174
Minimum Permissible Operating Pressure
174
Material Load Diagrams
174
Overview - Material Load
174
Wafer Type Devices
174
15 Additional Documents
175
16 Appendix
176
Return Form
176
Torque Information
177
Tightening Torques for Transducers with Design Level 'A
177
Processmaster in Flange Design and Hygienicmaster in Flange or Wafer-Type Design
177
Parameterization Overview (Factory Settings)
182

ABB ProcessMaster FEP630 series Operating Instruction (152 pages)

Electromagnetic flowmeter

Brand: ABB | Category: Measuring Instruments | Size: 11 MB

Table of Contents
2
General Information and Instructions
4
Warnings
4
Intended Use
5
Improper Use
5
Use in Potentially Explosive Atmospheres
5
Notes on Data Safety
5
Warranty Provisions
6
Manufacturer's Address
6
Safety .......................................................................... 4
6
Design and Function
7
Overview
7
Processmaster
7
Hygienicmaster
8
Transmitter
9
Model Variants
10
Measuring Principle
11
Product Identification
12
Name Plate
12
Additional Warning Plate
12
Transport and Storage
13
Inspection
13
Transport
13
Storing the Device
14
Temperature Data
14
Returning Devices
14
Installation
15
Safety Instructions
15
Use in Potentially Explosive Atmospheres
15
Installation Conditions
15
General
15
Devices with Extended Diagnostic Functions
15
Brackets
16
Gaskets
16
Devices with a Wafer-Type Design
16
Flow Direction
16
Electrode Axis
17
Mounting Position
17
Minimum Spacing of the Devices
17
Grounding
18
Sensor Insulation
18
Inlet and Outlet Sections
18
Free Inlet or Outlet
19
Mounting with Heavily Contaminated Measuring Media
19
Mounting with Pipe Vibration
19
Installation in Piping with Larger Nominal Diameter
20
Installation in 3A Compliant Installations
20
Installing the Sensor
21
Installing the Transmitter in the Remote Mount Design
22
Opening and Closing the Housing
23
Adjusting the Transmitter Position
24
Installing the Plug-In Cards
26
Electrical Connections
29
Safety Instructions
29
Use in Potentially Explosive Atmospheres
29
Sensor Grounding
29
General Information on Grounding
29
Metal Pipe with Fixed Flanges
30
Metal Pipe with Loose Flanges
30
Plastic Pipes, Non-Metallic Pipes or Pipes with Insulating Liner
30
Sensor Type Hygienicmaster
31
Grounding with Conductive PTFE Grounding Plate
31
Devices with Extended Diagnostic Functions
31
Installation and Grounding in Piping with Cathodic Corrosion Protection
31
Power Supply
33
Cable Entries
34
Connection Via Cable Conduit
34
Installing the Connection Cables
34
Connection with IP Rating IP 68
35
Pin Assignment
37
Electrical Data for Inputs and Outputs
38
Connection Examples
42
Connection to Integral Mount Design
44
Connection to Remote Mount Design
46
Digital Communication
49
HART® Communication
49
Modbus® Communication
49
Cable Specification
50
PROFIBUS DP® Communication
50
Commissioning
52
Safety Instructions
52
Use in Potentially Explosive Atmospheres
52
Hardware Settings
52
Dual- Compartment Housing
52
Single-Compartment Housing
53
Configuration of Digital Outputs V1 / V2 or V3 / V4
53
Checks Prior to Commissioning
54
Parameterization of the Device
54
Parameterization Via the Local Operating Interface
54
Parameterization Via the Infrared Service Port Adapter
55
Parameterization Via HART
55
Factory Settings
56
Switching on the Power Supply
56
Parameterization Via the Menu Function Easy Setup
56
Measuring Range Table
60
Operation
61
Safety Instructions
61
Menu Navigation
61
Menu Levels
62
Process Display
63
Switching to the Information Level
63
Error Messages on the LCD Display
64
Switching to the Configuration Level (Parameterization)
64
Selecting and Changing Parameter
66
Entry from Table
66
Parameter Overview
68
Parameter Descriptions
78
Available Units
78
Menu: Easy Setup
79
Menu: Device Info
80
Menu: Device Setup
82
Menu: Display
87
Menu: Input/Output
88
Menu: Process Alarm
94
Menu: Communication
95
Menu: Diagnostics
97
Menu: Totalizer
104
Menu: Sensor Setup
107
Software History
107
Filling Function
108
Setup
108
Brief Overview of Configurations
108
Diagnosis / Error Messages
109
Calling up the Error Description
109
Error Messages
110
Overview
114
Extended Diagnostic Functions
118
Overview
118
Detection of Partial Filling
118
Detection of Gas Bubbles
119
Monitoring the Conductivity
119
Monitoring the Electrode Impedance
120
Measurements on the Flowmeter
120
Monitoring the Grounding
121
Verification
121
Fingerprint Database
121
10 Maintenance
122
Safety Instructions
122
Sensor
123
Gaskets
123
Cleaning
123
11 Repair
123
Safety Instructions
123
Spare Parts
124
Replacing the Fuse
124
Replacing the LCD Indicator
125
Replacing the Frontend Board
126
Integral Mount Design
126
Remote Mount Design
128
Replacing the Sensor
129
Returning Devices
129
12 Recycling and Disposal
130
Dismounting
130
Disposal
130
13 Specification
131
Permitted Pipe Vibration
131
Processmaster - Temperature Data
131
Maximum Permissible Cleaning Temperature
131
Maximum Ambient Temperature Depending on Measuring Medium Temperature
132
Processmaster - Material Load for Process Connections
136
Minimum Permissible Operating Pressure
136
Material Load
137
Hygienicmaster - Temperature Data
140
Maximum Permissible Cleaning Temperature
140
Maximum Ambient Temperature Depending on Measuring Medium Temperature
140
Hygienicmaster - Material Load for Process Connections
141
14 Additional Documents
142
15 Appendix
143
Return Form
143
Torque Information
144
Tightening Torques for Transducers with Design Level 'A
144
Tightening Torques for Transducers with Design Level 'B
149
Tightening Torques for Hygienicmaster with Variable Process Connections
151
Parameterization Overview (Factory Settings)
151

ABB ProcessMaster FEP630 series Manual (92 pages)

Electromagnetic flowmeter

Brand: ABB | Category: Measuring Instruments | Size: 10 MB

Table of Contents
2
1 Safety

4
2 Product Identification

6
- Name Plate
  6
- Additional Warning Plate
  7
3 Transport and Storage

7
- Inspection
  7
- Transport
  7
- Storing the Device
  8
- Temperature Data
  8
- Returning Devices
  8
4 Installation

9
- Safety Instructions
  9
  - Use in Potentially Explosive Atmospheres
    9
- Installation Conditions
  9
  - General
    9
  - Devices with Extended Diagnostic Functions
    9
  - Brackets
    10
  - Gaskets
    10
  - Devices with a Wafer-Type Design
    10
  - Flow Direction
    10
  - Electrode Axis
    11
  - Mounting Position
    11
  - Minimum Spacing of the Devices
    11
  - Grounding
    12
  - Sensor Insulation
    12
  - Inlet and Outlet Sections
    12
  - Free Inlet or Outlet
    13
  - Mounting with Heavily Contaminated Measuring Media
    13
  - Mounting with Pipe Vibration
    13
  - Installation in Piping with Larger Nominal Diameter
    14
  - Installation in 3A Compliant Installations
    14
- Installing the Sensor
  15
- Installing the Transmitter in the Remote Mount Design
  16
- Opening and Closing the Housing
  17
- Adjusting the Transmitter Position
  18
- Installing the Plug-In Cards
  20
5 Electrical Connections

23
6 Commissioning

46
7 Operation

56
- Safety Instructions
  56
- Menu Navigation
  56
- Menu Levels
  58
- Process Display
  59
- Switching to the Information Level
  59
  - Error Messages on the LCD Display
    60
- Switching to the Configuration Level (Parameterization)
  60
  - Selecting and Changing Parameters
    62
- Brief Overview of Configurations
  63
- Extended Diagnostic Functions
  63
  - Overview
    63
  - Detection of Partial Filling
    64
  - Detection of Gas Bubbles
    64
  - Monitoring the Conductivity
    65
  - Monitoring the Electrode Impedance
    65
  - Measurements on the Flowmeter
    66
  - Transmitter Monitoring
    66
  - Monitoring the Grounding
    66
- Verification
  67
  - Fingerprint Database
    67
8 Maintenance

67
- Safety Instructions
  67
9 Recycling and Disposal

68
- Dismounting
  68
- Disposal
  68
10 Specification

69
11 Additional Documents

80
12 Appendix

81
- Return Form
  81
- Torque Information
  82
  - Tightening Torques for Transducers with Design Level 'B
    87

ABB ProcessMaster FEP630 series Operating Instruction (60 pages)

Electromagnetic flowmeter

Brand: ABB | Category: Measuring Instruments | Size: 11 MB

Table of Contents
2
1 Safety

3
- General Information and Instructions
  3
- Warnings
  3
- Improper Use
  4
- Notes on Data Safety
  4
- Warranty Provisions
  4
2 Device Designs

5
- Version in Integral Mount Design
  6
  - DIV. 1
    6
  - DIV. 2
    7
- Version with Remote Mount Design
  8
  - DIV. 1
    8
  - DIV. 2
    9
- Overview: the Fast Track to Explosion Protection Device Data
  11
3 Name Plate

11
- Device Identification - Name Plate
  11
4 Housing

12
- Opening and Closing the Housing
  12
- Installation Instructions
  14
  - Cfmus
    14
  - Use in Areas Exposed to Combustible Dust
    14
- Electrical Connections
  15
- Process Sealing
  15
- High Temperature Design
  16
5 Installing the Plug-In Cards

17
6 Operation in DIV. 1

18
7 Operation in DIV. 2

27
8 Commissioning

38
- Checks before Commissioning
  38
- Output Configuration for NAMUR Switching Amplifier
  38
  - Configuring the Current Output
    38
  - Configuring the Digital Outputs
    38
9 Changing the Type of Protection

40
10 Maintenance

41
- Sensor
  41
- Cleaning
  41
11 Repair

41
- Safety Instructions
  41
- Spare Parts
  42
- Replacing the Fuse
  42
- Replacing the Frontend Board
  43
  - Integral Mount Design
    43
  - Remote Mount Design
    45
- Replacing the Sensor
  46
- Returning Devices
  46
12 Recycling and Disposal

47
- Dismounting
  47
- Disposal
  47
13 Additional Documents

47
14 Appendix

48
- Return Form
  48
- Installation Diagram 3KXF000061G0009
  49

ABB ProcessMaster FEP630 series Manual (52 pages)

Electromagnetic, Safety instructions ATEX/IECEx Zone 1, 2, 21, 22

Brand: ABB | Category: Measuring Instruments | Size: 7 MB

Table of Contents
2
Safety
3
General Information and Instructions
3
Warnings
3
Improper Use
4
Notes on Data Safety
4
Warranty Provisions
4
Device Designs
5
Version in Integral Mount Design
6
ATEX/IEC Zone 1
6
ATEX/IEC Zone 2
7
Version with Remote Mount Design
7
ATEX/IEC Zone 2
8
Version with Remote Mount Design
8
ATEX/IEC Zone 1
9
ATEX/IEC Zone 2
10
Overview: the Fast Track to Explosion Protection Device Data
11
Name Plate
12
Device Identification - Name Plate
12
Housing
13
Opening and Closing the Housing
13
Dual- Compartment Housing
13
Rotating the Transmitter Housing and LCD Display
14
Single-Compartment Housing
14
Installation Instructions
15
Atex/Iecex
15
Use in Areas Exposed to Combustible Dust
15
Cable Entry
15
Electrical Connections
16
High Temperature Design
16
Installing the Plug-In Cards
17
Optional Plug-In Cards
17
Operation in Zone 1, 21
18
Electrical Connections
18
Electric Data for Operation in Zone 1, 21
19
Special Connection Conditions
21
Protection against Electrostatic Discharges
21
Repair
21
Temperature Data Surface Temperature for Operation in Zone 1/DIV. 1
22
Measuring Medium Temperature (Ex Data) for Processmaster Model FEP631
23
Operation in Zone 2, 22
24
Measuring Medium Temperature (Ex Data) for Processmaster Model FEP632
24
Measuring Medium Temperature (Ex Data) for Hygienicmaster Model FEH631
25
Measuring Medium Temperature (Ex Data) for Hygienicmaster Model FEH632
26
Electrical Connections
27
Electrical Data for Operation in Zone 2, 22
29
Special Connection Conditions
30
Ethernet Connection to Remote or Integral
30
Design Transmitter
30
Temperature Data (Surface Temperature) for Operation in Zone 2
31
Ground Ethernet Connection Cable
31
Protection against Electrostatic Discharges
31
Instructions on Cleaning
31
Dual-Compartment Housing
33
Single-Compartment Housing
35
Commissioning
37
Checks before Commissioning
37
Output Configuration for NAMUR Switching Amplifier
37
Configuring the Current Output
37
Configuring the Digital Outputs
37
Changing the Type of Protection
39
Maintenance
40
Sensor
40
Cleaning
40
Repair
40
Safety Instructions
40
Spare Parts
41
Replacing the Fuse
41
Replacing the Frontend Board
42
Integral Mount Design
42
Replacing the Frontend Board
44
Remote Mount Design
44
Replacing the Sensor
45
Returning Devices
45
Recycling and Disposal
46
Dismounting
46
Disposal
46
Additional Documents
46
Appendix
47
Return Form
47

ABB ProcessMaster FEP630 series Manual (32 pages)

Electromagnetic flowmeter

Brand: ABB | Category: Measuring Instruments | Size: 1 MB

Table of Contents
2
1 Safety

3
- General Information and Instructions
  3
- Notes on Data Safety
  3
2 Supported Ethernet-Based Communication Protocols

3
3 Security

3
- Secured Protocols
  3
- Unsecured Protocols
  3
4 Connecting Ethernet to the Flowmeter

4
5 Webserver for Device Configuration

11
- Flowmeter Settings
  11
- Computer Settings
  11
6 Web

11
- Password
  11
- Webpage Certificates
  12
7 Device to Network

13
8 Ethernet/Ip

13
- Device Profile
  13
9 Menu Structure in HMI

14
10 Set the IP-Address and Local Host Name

16
- IP Address Setting
  16
11 Ethernet/Ip Interface

17
12 Ethernet/Ip Interface Details

22
13 Ethernet/Ip Unit Overview

29
14 Ethernet Card Firmware Update

30
- Cyber Security
  31

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