ABB ProcessMaster FEP630 Series Operating Instruction
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ABB ProcessMaster FEP630 Series Operating Instruction

Electromagnetic flowmeter
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A B B M E A S U R E M E N T & A N A L Y T I C S | O P E R A T I N G I N S T R U C T I O N
ProcessMaster FEP630, HygienicMaster FEH630
Electromagnetic flowmeter
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Introduction
FEP630
FEH630
Intelligent design and extended functions for
FET630
efficient system operation at reduced costs and with
higher profitability.
ProcessMaster FEP630
The first choice for demanding applications in the
processing industry.
HygienicMaster FEH630
The first choice for demanding applications in the
food industry.
Devices-Firmware version: 01.07.00
Measurement made easy
Additional Information
Additional documentation on FEP630, FEH630 is
available for download free of charge at
www.abb.com/flow.
Alternatively simply scan this code:

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Summary of Contents for ABB ProcessMaster FEP630 Series

  • Page 1 Additional documentation on FEP630, FEH630 is FET630 efficient system operation at reduced costs and with available for download free of charge at higher profitability. www.abb.com/flow. Alternatively simply scan this code: ProcessMaster FEP630 The first choice for demanding applications in the processing industry.

  • Page 2: Table Of Contents

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Table of contents Change from one to two columns Electrical connections ..........29 Safety ................4         Safety instructions ..............29   General information and instructions ........4   Use in Potentially Explosive Atmospheres ....29  ...
  • Page 3 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Operation ..............61 Repair ..............123         Safety instructions ..............61 Safety instructions ............... 123     Menu navigation ..............61 Spare parts ................124     Menu levels ................62 Replacing the fuse ...............

  • Page 4: General Information And Instructions

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D 1 Safety Warnings General information and instructions These instructions are an important part of the product and The warnings in these instructions are structured as follows: must be retained for future reference. DANGER Installation, commissioning, and maintenance of the product may only be performed by trained specialist personnel who have...

  • Page 5: Intended Use

    / or theft of data or information. ABB will gladly support you in the selection, but cannot ABB Automation Products GmbH and its affiliates are not liable accept any liability in doing so.

  • Page 6: Warranty Provisions

    This renders the manufacturer's warranty null and void. Manufacturer’s address ABB Automation Products GmbH Measurement & Analytics Dransfelder Str. 2 37079 Goettingen Germany...

  • Page 7: Design And Function

    Conformity assessment in accordance with category III, fluid group 1 CRN (Canadian regulatory number) On request Explosion protection (in preparation) ATEX / IECEx Zone 1, 2, 21, 22 FM / cFM Cl 1 Div 1 (≤ DN 300), Cl 1 Div 2 Additional approvals At www.abb.com/flow or on request.

  • Page 8: Hygienicmaster

    CRN (Canadian regulatory number) On request Hygiene design approvals 3A, FDA-approved materials Explosion protection (in preparation) ATEX / IECEx Zone 1, 2, 21, 22; FM / cFM Cl 1 Div. 1, Cl 1 Div. 2 Additional approvals At www.abb.com/flow or on request.

  • Page 9: Transmitter

    Option: PROFIBUS DP® / Modbus® Approvals Explosion protection (in preparation) ATEX / IECEx Zone 1, 2, 21, 22 FM / cFM Cl 1 Div 1, Cl 1 Div 2 Additional approvals At www.abb.com/flow or on request. Change from one to two columns...

  • Page 10: Model Variants

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 2 Design and function Model variants ProcessMaster / HygienicMaster is available in two product Integral mount design series. For devices with an integral mount design, the transmitter and • FEP610 / FEH610 with base functionality flowmeter sensor form a single mechanical unit.

  • Page 11: Measuring Principle

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Measuring principle Measurements performed by the electromagnetic flowmeter are based on Faraday’s law of induction. A voltage is generated in a conductor when it moves through a magnetic field. 1 Magnet coil 3 Measuring electrode 2 Measuring tube in electrode plane Figure 4: Electromagnetic flowmeter diagram...

  • Page 12: Product Identification

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D 3 Product identification Name plate Note Marking in accordance with Pressure Equipment Directive The name plates displayed are examples. The device 2014/68/EU identification plates affixed to the device can differ from this Information on the relevant fluid group (Figure 5, Position representation.

  • Page 13: Transport And Storage

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D 4 Transport and storage Inspection Check the devices immediately after unpacking for possible damage that may have occurred from improper transport. Details of any damage that has occurred in transit must be recorded on the transport documents.

  • Page 14: Storing The Device

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 4 Transport and storage Storing the device Bear the following points in mind when storing devices: • Store the device in its original packaging in a dry and dust-free location. • Observe the permitted ambient conditions for transport and storage.

  • Page 15: Installation

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D 5 Installation Safety instructions Installation conditions WARNING General The following points must be observed during installation: Risk of injury due to process conditions. • The flow direction must correspond to the marking, if The process conditions, for example high pressures and present temperatures, toxic and aggressive measuring media, can...

  • Page 16: Brackets

    2 Nut with washer Figure 10: Assembly set for wafer type assembly (example) For devices with a wafer-type design, ABB offers an installation Figure 9: Support for nominal diameters larger than DN 400 set as an accessory that comprises threaded rods, nuts, washers and centering sleeves for installation.

  • Page 17: Electrode Axis

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Electrode axis Minimum spacing of the devices 1 Electrode axis Figure 12: Orientation of the electrode axis Spacing D: ≥ 1.0 m (3.3 ft) for Design Level ‘A’, The flowmeter sensor should be mounted in the piping in such a ≥...

  • Page 18: Grounding

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 5 Installation … Installation conditions Grounding Inlet and outlet sections The flowmeter sensor must be connected to ground potential. For technical reasons, this potential must be identical to the potential of the measuring medium. In piping made of plastic or with insulating liner, grounding of the measuring medium is done by installing grounding plates.

  • Page 19: Free Inlet Or Outlet

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Free inlet or outlet Mounting with pipe vibration Figure 17: Free inflow and outflow For a free outflow, do not install flowmeter at the highest point of the piping or on its outflow side, since the measuring tube may run empty, creating air bubbles.

  • Page 20: Installation In Piping With Larger Nominal Diameter

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 5 Installation … Installation conditions Installation in piping with larger nominal diameter Installation in 3A compliant installations 1 Reducer G12016 1 Angel bracket 2 Leakage hole Figure 20: Using reducers Figure 22: 3A compliant installation Determine the resulting pressure loss when using reducers: Please observe the following points: 1.

  • Page 21: Installing The Sensor

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Installing the sensor 4. Use the appropriate screws for the holes in accordance with NOTICE Torque information on page 144. Damage to the device 5. Slightly grease the threaded nuts. Damage to the device due to improper assembly. 6....

  • Page 22: Installing The Transmitter In The Remote Mount Design

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 5 Installation Installing the transmitter in the remote mount design When selecting a location for the transmitter, consider the 150 (5.91) following points: • Observe the information concerning maximum ambient temperature and IP rating on the name plate •...

  • Page 23: Opening And Closing The Housing

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Opening and closing the housing DANGER Danger of explosion if the device is operated with the transmitter housing or terminal box open! While using the device in potentially explosive atmospheres before opening the transmitter housing or the terminal box, note the following points: •...

  • Page 24: Adjusting The Transmitter Position

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 5 Installation Adjusting the transmitter position … Opening and closing the housing Depending on the installation position, the transmitter housing NOTICE or LCD display can be rotated to enable horizontal readings. Potential adverse effect on the IP rating •...
  • Page 25 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Rotate LCD indicator – dual-compartment housing Rotate LCD indicator – single-compartment housing The LCD indicator can be rotated in three increments of 90° The LCD indicator can be rotated in three increments of 90° each.

  • Page 26: Installing The Plug-In Cards

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 5 Installation Installing the plug-in cards WARNING Loss of Ex Approval! Loss of Ex Approval due to retrofitting of plug-in cards on devices for use in potentially explosive atmospheres. • Devices for use in potentially explosive atmospheres may not be retrofitted with plug-in cards. •...
  • Page 27 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D 1 Cover 4 Slot OC2 2 LCD indicator 5 Slot OC1 3 Frontend board (FEB, with integral mount design only) 6 Plug-in cards Figure 32: Installation of plug-in cards (example, dual-compartment housing)
  • Page 28 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 5 Installation … Installing the plug-in cards 1 Cover 4 Slot OC2 2 LCD indicator 5 Plug-in cards 3 Slot OC1 Figure 33: Installation of plug-in cards (example, single-compartment housing) Change from one to two columns WARNING 1.

  • Page 29: Electrical Connections

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D 6 Electrical connections Safety instructions Sensor grounding WARNING General information on grounding Observe the following items when grounding the device: Risk of injury due to live parts. • For plastic piping or piping with insulating liner, the Improper work on the electrical connections can result in ground is provided by the grounding plate or grounding electric shock.

  • Page 30: Metal Pipe With Fixed Flanges

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 6 Electrical connections … Sensor grounding Metal pipe with fixed flanges Plastic pipes, non-metallic pipes or pipes with insulating liner G12021 A Flange design 1 Ground terminal B Wafer type design G12023 A Flange design 2 Terminal lug...

  • Page 31: Sensor Type Hygienicmaster

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Sensor type HygienicMaster Installation and grounding in piping with cathodic corrosion protection The installation of electromagnetic flowmeters in systems with cathodic corrosion protection must be made in compliance with the corresponding system conditions. The following factors are especially important: 1....
  • Page 32 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 6 Electrical connections … Sensor grounding Internally insulated piping with cathodic corrosion potential G11050 1 Piping flange 6 Flange 2 Insulating plate 7 Liner G11049 A Connection line corrosion 1 Insulated piping 3 Gasket / insulating ring 8 Insulation potential*...

  • Page 33: Power Supply

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Power supply Mixed system, piping with cathodic corrosion potential and Note functional ground potential • Adhere to the limit values of the power supply in accordance with the information on the name plate. •...

  • Page 34: Cable Entries

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 6 Electrical connections Installing the connection cables Cable entries General information on cable installation The electrical connection is made via cable entries with a ½ in- Ensure that a drip loop (water trap) is used when installing the NPT or M20 ×...

  • Page 35: Connection With Ip Rating Ip 68

    (AWG 19) 200 m (656 ft) Recommended cables It is recommended to use an ABB signal cable with the order number 3KQZ407123U0100 for standard applications. The ABB signal cable fulfills the above-mentioned cable specification and can be utilized unrestrictedly up to an ambient temperature of T = 80 °C (176 °F).
  • Page 36 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 6 Electrical connections … Connection with IP rating IP 68 Electrical connection Preparation • Complete the installation before potting in order to avoid NOTICE moisture penetration. Before starting, check all the connections for correct fitting and stability Adverse effect on the IP rating IP 68 •...

  • Page 37: Pin Assignment

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Pin assignment HART 1+ 2- Uco 32 31 V3 V4 V1 V2 41 42 51 ≤ 200 m ( 656 ft) ≤ GND UFE G12153 A Connections for power supply and inputs / outputs B Connections for signal cable (remote mount design only) Figure 45: Electrical connections Change from one to two columns...

  • Page 38: Electrical Data For Inputs And Outputs

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 6 Electrical connections … Pin assignment Electrical data for inputs and outputs Current output Uco / 32, 31 / 32 Can be configured for outputting mass flow and volume flow via Note the on-site software.
  • Page 39 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Digital output 41 / 42, 51 / 52 Current output V1 / V2, V3 / V4 (plug-in module) Can be configured as pulse, frequency or binary output via on- Up to two additional plug-in modules can be implemented via site software.
  • Page 40 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 6 Electrical connections … Pin assignment Digital input V1 / V2, V3 / V4 (plug-in module) Digital output V1 / V2, V3 / V4 (plug-in module) A digital input can be implemented via the ‘Passive digital input The ‘digital output passive (green)’...
  • Page 41 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D 24 V DC loop power supply (plug-in module) Modbus / PROFIBUS DP interface V1 / V2 (plug-in card) Use of the ‘loop power supply (blue)’ plug-in card allows a A Modbus or PROFIBUS DP interface can be implemented by passive output on the transmitter to be used as an active using the ‘Modbus RTU, RS485 (white)’...

  • Page 42: Connection Examples

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 6 Electrical connections … Pin assignment Connection examples Digital output 41 / 42, 51 / 52 passive on distributed control system Input and output functions are configured via the device software in accordance with the desired application. 16 ...
  • Page 43 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Active current output V3 / V4 Connection versions digital output 41 / 42, 51 / 52 When the ‘loop power supply 24 V DC, blue’ plug-in card is used, Depending on the wiring of digital outputs DO 41 / 42 and the current output on the plug-in card can also be wired as the 51 / 52, they can be used parallel or only individually.

  • Page 44: Connection To Integral Mount Design

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 6 Electrical connections … Pin assignment Connection to integral mount design Dual- compartment housing 100 ... 240 V AC 24 V DC HART Iout 1+2 100 ... 240 V AC 24 V DC HART Iout 1+2 G11618-01...
  • Page 45 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D NOTICE If the O-ring gasket is seated incorrectly or damaged, this may have an adverse effect on the housing protection class. Follow the instructions in Opening and closing the housing on page 23 to open and close the housing safely. Observe the following points when connecting to an electrical supply: •...

  • Page 46: Connection To Remote Mount Design

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 6 Electrical connections … Pin assignment Connection to remote mount design Transmitter Dual- compartment housing A Upper terminal box (back side) 2 Cover for power supply terminals B Lower terminal box 3 Terminals for signal cable C Signal cable to sensor 4 Terminals for inputs and outputs...
  • Page 47 23 to open and close the housing safely. connection area of the transmitter. • Connect the cables in accordance with the electrical connection diagram. If present, connect the cable shielding Terminal ABB signal cable HELKAMA signal cable to the earthing clamp provided. 3KQZ407123U0100 20522 •...
  • Page 48 • Use wire end ferrules when connecting. • From an ambient temperature of T ≥ 60 °C (≥ 140 °F) Terminal ABB signal cable HELKAMA signal cable amb. additionally insulate the wires with the enclosed silicone 3KQZ407123U0100 20522 hoses.

  • Page 49: Digital Communication

    Using the Modbus protocol allows devices made by different PCS7) on request. manufacturers to exchange information via the same The necessary DTMs and other files can be downloaded from communication bus, without the need for any special interface www.abb.com/flow. devices to be used. HART output Modbus protocol Terminals...

  • Page 50: Cable Specification

    40 m (131 ft) divided by ‘n.’ www.profibus.com. The maximum cable length depends on the type of cable used. ABB provides three different GSD files which can be integrated in The following standard values apply: the system.
  • Page 51 ), at ≤ 1500 kBit/s: LS ≤ 0.25 m, at > 1500 kBit/s: LS = 0.00 m! • At 1500 kBit/s and ABB DP cable type A: – Sum of all spur cable lengths (L ) ≤ 6.60 m, trunk cable length (L ) >...

  • Page 52: Commissioning

    Safety instructions Hardware settings CAUTION Note The product has an ABB service account that can be disabled Risk of burns due to hot measuring media with this write protection switch. The device surface temperature may exceed 70 °C (158 °F),...

  • Page 53: Single-Compartment Housing

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Single-compartment housing Configuration of digital outputs V1 / V2 or V3 / V4 G12156 1 DIP switch, Write protection Figure 68: Position of the DIP switch The DIP switches are used to configure specific hardware ON OFF functions.

  • Page 54: Checks Prior To Commissioning

    Figure 70: Optional LCD indicator 4. Switch on the device power supply. For devices without LCD indicator, an optional LCD indicator for 5. Start ABB AssetVision and perform the parameterization of parameterization can be connected. the equipment. Detailed information on operating the software is available in...

  • Page 55: Parameterization Via The Infrared Service Port Adapter

    2. Insert USB interface cable into a free USB female connector on the PC / notebook. 3. Switch on the device power supply. 4. Start ABB AssetVision and perform the parameterization of the equipment. Detailed information on operating the software is available in...

  • Page 56: Factory Settings

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 7 Commissioning Parameterization via the menu function Factory settings Easy Setup The device can be factory parameterized to customer specifications upon request. If no customer information is Settings for the most common parameters are summarized in available, the device is delivered with factory settings.
  • Page 57 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Menu Easy Setup Easy Setup Qv Max 1 25.000 l/s Next Edit Exit Select 13. Use to call up the edit mode. 5. Use to select ‘Easy Setup’. 14. Use to set the desired upper range value. 6....
  • Page 58 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 7 Commissioning … Parameterization via the menu function Easy Setup Easy Setup Easy Setup Pulse Width Low Alarm 30.00 ms 3.500 mA Next Edit Next Edit 22.Use to call up the edit mode. 34.Use to call up the edit mode.
  • Page 59 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Zero point adjustment of the flowmeter Note Prior to starting the zero point adjustment, make sure that: • There is no flow through the sensor (close all valves, shut- off devices etc.) •...

  • Page 60: Measuring Range Table

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 7 Commissioning Measuring range table The upper range value can be set between 0.02 × Q DN and 2 × Q Nominal diameter Min. flow range end value Max. flow range end value 0.02 ×...

  • Page 61: Operation

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D 8 Operation Safety instructions CAUTION The LCD indicator has capacitive operating buttons. These enable you to control the device through the closed housing Risk of burns due to hot measuring media cover. The device surface temperature may exceed 70 °C (158 °F), depending on the measuring medium temperature! Note...

  • Page 62: Menu Levels

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 8 Operation Menu levels Process display Information level Configuration level (Operator Menu) (Configuration) ...Operator Page 1 to n Easy Setup Autoscroll Device Info Diagnostics Device Setup Signals View Display Input/Output Process Alarm Diagnostics Totalizer Sensor Setup...

  • Page 63: Process Display

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Process display Switching to the information level On the information level, the operator menu can be used to display diagnostic information and choose which operator pages to display. Process display G11558 1. Open the using Operator Menu.

  • Page 64: Error Messages On The Lcd Display

    Error / alarm due to device configuration. Standard All the parameters can be changed. Note Service Only ABB Customer Service has access to the Service For a detailed description of errors and troubleshooting menu. instructions, please see Diagnosis / error messages on page 109.
  • Page 65 7. Confirm the selection with RSTUVWXYZ 0123456 Back Select 4. Contact ABB Service and request a one-time password, stating the ‘ID’ and ‘Pin’ shown. 5. Enter the one-time password. Note The one-time password is only valid once and needs to separately requested with each password reset.

  • Page 66: Selecting And Changing Parameter

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 8 Operation Selecting and changing parameter Entry from table When an entry is made from a table, a value is selected from a Parameter name list of parameter values. 12.3456 [unit] Menu name Parameter name Next...
  • Page 67 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Exiting the setup For some menu items, values must be entered. If you don't want to change the parameter, you can exit the menu as described below. 1. Pressing (Next) repeatedly moves the cursor to the right. Once the cursor reaches the end position, ‘Cancel’...

  • Page 68: Parameter Overview

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 8 Operation Parameter overview Note This overview of parameters shows all the menus and parameters available on the device. Depending on the version and configuration of the device, not all of the menus and parameters may be visible in it. Easy Setup Language Unit Volumeflow Qv...
  • Page 69 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Transmitter Type Transmitter ID Transm.Serial No..Transmitter Version FW Device Ver. FW Device Part Nr. FW Motherboard Ver. Transm. Run Hours FW Motherboard CRC Tx Restart Counter FW Frontend Ver. Time since Restart FW Frontend CRC Option Card Slot 1 HW Motherboard Ver.
  • Page 70 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 8 Operation … Parameter overview ...Units Unit Massflow Qm Unit Mass Tot. Damping Unit Volumeflow Qv Damping On/Off Unit Vol. Totalizer Density Fixed Value Variable 1 Name Cust Qm Unit N..Cut Off Cust Qm Unit F.
  • Page 71 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Input/Output ...Curr.Out 31/32 Output Value Curr.Out Mode ...Dig.Out 41/42 Curr.Out at Alarm Low Alarm ...Dig.Out 51/52 High Alarm Curr.Out > 20.5mA Curr.Out < 3.8mA Curr. at EPD Alarm Curr. at TFE Alarm Mode Outp.
  • Page 72 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 8 Operation … Parameter overview ...Dig.Out V1/V2 Mode ...Setup Logic Output Logic Output Action ...Dig. Out V3/V4 Active Mode ...Alarm Config ...Dig.In V1/V2 General Alarm Qv Volumeflow Max ...Dig.In V3/V4 Function Qv Volumeflow Min Active Mode EPD Alarm...
  • Page 73 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Process Alarm Alarm history Clear Alarm History ...Group Masking Maintenance Required Function Check ...Alarm Limits Out Of Specification Qm Massflow Min Qm Massflow Max Qv Volumeflow Min Qv Volumeflow Max Communication ...HART Device Address Loop Current Mode ...Modbus...
  • Page 74 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 8 Operation … Parameter overview Diagnostics ...Maintenance control Preset Maint. cycle Maint. Remain. Time ...Diagnosis Control Start New Cycle ...Diagnosis Values ...Diagnosis Tfe Actual Tfe Value Tfe On/Off ...Empty Pipe Detector Start Tfe Adjust Manual Tfe Adjust ...Diagnosis Coil...
  • Page 75 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D ...Diagnosis Conductiv Conductivity On/Off Conductivity[µS/cm] ...Diagnosis SIL Adj. Cond. Value Cond. Iout Min Value ...Noise Check Cond. Iout Max Value Cond.Min Alarm Value Cond.Max Alarm Value Elec. Imp. E1-GND Elec. Imp. E2-GND SIL On/Off Start Noise Check Result Noise Check...
  • Page 76 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 8 Operation … Parameter overview ...Fingerprints Tx Factory CMR Tx Factory 1m/s Diagnosis Interval Tx Factory 10m/s Se Factory Coil Ind. Inhouse Temperature Se Factory Imp. E1 Inhouse Temp MaxPeak Se Factory Imp E2 Inhouse Temp MinPeak Strt FP Verification Driver Current...
  • Page 77 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Totalizer ...Reset Totalizer All Totalizer ..Preset Totalizer Massflow Fwd Massflow Rev Volumeflow Fwd Volumeflow Rev Massflow Fwd Massflow Rev Volumeflow Fwd Volumeflow Rev ...Batching Batch Process Value Preset Batch Total..Lag Correction Reset Cur.Batch Tot.

  • Page 78: Parameter Descriptions

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 8 Operation Parameter descriptions Available units Table 2: Units for the mass flow For certain parameters it is possible to choose among the Selection Code Description following units. Grams per second Note g/min Grams per minute...

  • Page 79: Menu: Easy Setup

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Menu: Easy Setup Menu / parameter Description Easy Setup Language Selection of the menu language (German, English, French, Spanish, Italian, Chinese, Portuguese). Unit Volumeflow Qv Selection of the unit for the volume flow (for example for the parameters Qv / Qv DN and for the corresponding process value).

  • Page 80: Menu: Device Info

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 8 Operation … Parameter descriptions Menu: Device Info This menu is only used to display the device parameters. The parameters are displayed independently of the configured access level, but cannot be changed. Menu / parameter Description Device Info...
  • Page 81 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Menu / parameter Description Device Info / ...Transmitter Transmitter Type Transmitter type, e.g. B. FExx31 integral. Transmitter ID ID number of transmitter. Transm.Serial No. Serial number of transmitter..Transmitter Version Selection of submenu ‘...Transmitter Version’ using Transm.

  • Page 82: Menu: Device Setup

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 8 Operation … Parameter descriptions Menu: Device Setup Menu / parameter Description Device Setup ...Access Control Selection of submenu ‘...Access Control’ using ...Sensor Selection of submenu ‘...Sensor’ using ...Transmitter Selection of submenu ‘...Transmitter’ using Device Setup / ...Access Control Standard Password Entry / change of the password for the ‘Standard’...
  • Page 83 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Menu / parameter Description Device Setup / ...Sensor Qv Max DN The value provides the lower volume flow at a flow velocity of 10 m/s. The value is set automatically via the selected nominal diameter. Qv Max 1 Setting the upper range value 1 (Measuring range = 0 to Qv Max 1) for the volume flow for forward flow and reverse flow .
  • Page 84 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 8 Operation … Parameter descriptions Menu / parameter Description Device Setup / ...Transmitter ...Units Selection of submenu ‘...Units’ using Damping Select the damping. The value set here (0.02 to 60 s) refers to 1 τ (Tau). The value refers to the response time for a step flowrate change. It affects the instantaneous value in the display and at the current output.
  • Page 85 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Menu / parameter Description Device Setup / ...Transmitter / ...Units Unit Massflow Qm Selection of unit for mass flow. Refer to Table 2: Units for the mass flow on page 78. The selection applies to the display of the current mass flow, and for the parameters related to mass flow such as QmMax and Qm Unit Mass Tot.
  • Page 86 Indicator as to whether the backward compatibility function has been activated. Backwards Comp. Code Set the device-specific code for activating the function. To use this function subsequently, contact the ABB service team or sales organization. After entering the code, restart the device (e.g. using the parameter ‘Device Reset’ or by briefly switching off the power supply).

  • Page 87: Menu: Display

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Menu: Display Menu / parameter Description Display Language Selection of menu language. (German, English, French, Spanish, Italian, Chinese, Portuguese). Contrast Contrast setting for the LCD display..Operator Page 1 Selection of submenu ‘...Operator Page 1’ using ...Operator Page 2 Selection of submenu ‘...Operator Page 2’...

  • Page 88: Menu: Input/Output

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 8 Operation … Parameter descriptions Menu: Input/Output Menu / parameter Description Input/Output ...Curr.Out 31/32 Selection of submenu ‘...Curr.Out 31/32’ using ...Curr.Out V1/V2 Selection of submenu ‘...Curr.Out V1/V2’ using ...Curr.Out V3/V4 Selection of submenu ‘...Curr.Out V3/V4’ using ...Dig.Out 41/42 Selection of submenu ‘...Dig.Out 41/42’...
  • Page 89 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Menu / parameter Description Input/Output / ...Curr.Out 31/32 Input/Output / ...Curr.Out V1/V2 Input/Output / ...Curr.Out V3/V4 Curr.Out < 3.8mA Behavior of the current output if 3.8 mA is not reached. • Hold Last Value: The last measured value is retained and issued. •...
  • Page 90 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 8 Operation … Parameter descriptions Menu / parameter Description Input/Output / ...Dig.Out 41/42 / ...Setup Pulse Output Output Value Pulse Selection of process variable that is issued via the pulse output. •...
  • Page 91 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Menu / parameter Description Input/Output / ...Dig.Out 41/42 / ...Alarm Config General Alarm Select error messages signaled via the binary output 41 / 42. Only if the parameter ‘Logic Output Action’ is set to Alarm Signal. Qv Volumeflow Max Qv Volumeflow Min Gas Bubble...
  • Page 92 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 8 Operation … Parameter descriptions Menu / parameter Description Input/Output / ...Dig.Out 51/52 / ...Setup Logic Output Logic Output Action Selection of binary output function. See description ‘„Input/Output / ...Dig.Out 41/42 / ...Setup Logic Output’. Active Mode Select switching properties for the binary output.
  • Page 93 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Menu / parameter Description Input/Output / ...Dig.Out V1/V2 / ...Setup Logic Output Input/Output / ...Dig. Out V3/V4 / ...Setup Logic Output Logic Output Action Selection of binary output function. See description ‘„Input/Output / ...Dig.Out 41/42 / ...Setup Logic Output’. Active Mode Select switching properties for the binary output.

  • Page 94: Menu: Process Alarm

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 8 Operation … Parameter descriptions Menu: Process Alarm Menu / parameter Description Process Alarm Alarm history Display of the alarm history Clear Alarm History Reset of the alarm history..Group Masking Selection of submenu ‘...Group Masking’...

  • Page 95: Menu: Communication

    Alphanumeric, a maximum of 16 characters, upper case only, no special characters. HART Message Display of the alphanumeric TAG number. HART Manuf. ID Display of the HART manufacturer ID. ABB = 26 HART Device ID Display of the HART device ID. HART Find Select whether the transmitter must respond to the HART command 73 (Find Device).
  • Page 96 Ident Nr. Selector Display the PROFIBUS DP® identification number • 9700: 1xAI • 9740: 1xAI + 1xTOT • 3432: ABB-specific Comm State Display the PROFIBUS communication status. • Offline: No PROFIBUS® communication. • Stop: Bus active, device not active. •...

  • Page 97: Menu: Diagnostics

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Menu: Diagnostics Menu / parameter Description Diagnostics ...Maintenance control Selection of submenu ‘...Maintenance control’ using ...Diagnosis Control Selection of submenu ‘...Diagnosis Control’ using ...Diagnosis Values Selection of submenu ‘...Diagnosis Values’ using ..Simulation Mode Selection of submenu ‘..Simulation Mode’...
  • Page 98 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 8 Operation … Parameter descriptions Menu / parameter Description Diagnostics / ...Diagnosis Control / ...Diagnosis Tfe Tfe On/Off Activate the Partial Filling Detection function. Note This feature is available if the sensor is equipped with a Partial Filling Detector (optional). This function is available for sensors from size DN 50 without explosion protection or with explosion protection for Zone 2 / Div 2.
  • Page 99 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Menu / parameter Description Diagnostics / ...Diagnosis Control / ...Diagnosis Coil* Coil Diag On/Off Activate the coil diagnosis function. Coil Resistor Display the coil resistance. Coil Current Display the coil current. Coil Inductance Display the coil inductance.
  • Page 100 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 8 Operation … Parameter descriptions Diagnostics / ...Diagnosis Control / ...Diagnosis Conductiv* Conductivity On/Off Activate the conductivity diagnostic function. Default setting: Off Note Gas bubble detection can be used in the nominal diameter range of DN 10 to 300. For additional information, see Extended diagnostic functions on page 118.
  • Page 101 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Menu / parameter Description Diagnostics / ...Diagnosis Control / ...Noise Check Start Noise Check Start the ‘Noise Check’ function, using Result Noise Check The LCD display displays the results of the Noise Check. Power Spectrum Current power spectrum.
  • Page 102 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 8 Operation … Parameter descriptions Menu / parameter Description Diagnostics / ...Diagnosis Values All values in this menu are for informational and service purposes only. Inhouse Temperature Display of temperature value within the transmitter housing. Inhouse Temp MaxPeak Inhouse Temp MinPeak Driver Current...
  • Page 103 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Menu / parameter Description Diagnostics / ...Output Readings Curr.Out 31/32 Display the current values and statuses of the listed inputs and outputs. Curr.Out V1/V2 Curr.Out V3/V4 Dig.Out 41/42 Freq. Dig.Out 41/42 State Dig.Out 51/52 State Dig.Out V1/V2 State Dig.Out V3/V4 State...

  • Page 104: Menu: Totalizer

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 8 Operation … Parameter descriptions Menu: Totalizer Menu / parameter Description Totalizer ...Reset Totalizer Selection of submenu ‘...Reset Totalizer’ using ...Preset Totalizer Selection of submenu ‘...Preset Totalizer’ using ...Batching Selection of submenu ‘...Batching’ using ...Lag Correction Selection of submenu ‘...Lag Correction’...
  • Page 105 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Menu / parameter Description Totalizer / ...Batching Batch Process Value Selection of process variable used during the filling process. • Off: Filler deactivated. • Volume Forward: Volume flow rate in forward flow direction. •...
  • Page 106 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 8 Operation … Parameter descriptions Menu / parameter Description Totalizer / ...Lag Correction Mode Selection of overrun correction. Closing the fill valve takes some time and as a consequence more liquid is added, even though the fill quantity is reached and the contact for closing the valve is actuated.

  • Page 107: Menu: Sensor Setup

    Sensor TFE Function This activates or deactivates full pipe detection (TFE = complete fill electrode). Software history In accordance with NAMUR recommendation NE53, ABB offers a transparent and traceable software history. Device software package FEx630 (device firmware package) Design Issue date...

  • Page 108: Filling Function

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 8 Operation Filling function Setup For the configuration of the fill function, the following steps must be performed: 1. The fill function must be active. See also the ‘Device Setup / ...Transmitter / ...Feature Settings / ...’ menu. 2.

  • Page 109: Diagnosis / Error Messages

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D 9 Diagnosis / error messages Calling up the error description Additional details about the error that has occurred can be called up on the information level. Process display Electronics 1. Use to switch to the information level (Operator Menu). Operator Menu Diagnostics Back...

  • Page 110: Error Messages

    / short-circuit or service. moisture in terminal compartment. defective coil fuse or humidity in the terminal compartment. F090.035 / Electronics ADC RX210 com. error. Bad EMC environment or defective component. Replace the electronics unit or contact ABB Call service. Service.
  • Page 111 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Error no. / Range Text on the LCD display Cause Remedy F088.012 / electronics FEB communication error. EMC interference on the signal cable. Check signal cables and connection EMC disturbance. Call Service. Wrong signal cable.
  • Page 112 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 9 Diagnosis / error messages … Error messages Operation outside of specifications (Out Of Spec.) Error no. / Range Text on the LCD display Cause Remedy S065.044 / operation Inhouse temp. alarm. Measuring medium or ambient temperature is Check process conditions, reduce temperature.
  • Page 113 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Error no. / Range Text on the LCD display Cause Remedy S041.034 / electronics DC feedback regulation. Multi-phase measuring media that produce a very Please contact the service department. Check conditions of application. high level of noise.

  • Page 114: Overview

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 9 Diagnosis / error messages Overview Errors encountered are itemized in tabular form on the following pages. The response of the transmitter on error detection is described therein. The table lists all possible errors together with a description of their impact on the value of measurement variables, the properties of current outputs and the alarm output.
  • Page 115 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Error no. / Range Error text Current output Digital output Pulse output LCD display Error maskable? F090.035 / ADC RX210 com. error. 0 Hz Electronics Call service. F088.012 / FEB communication error. 0 Hz electronics EMC disturbance.
  • Page 116 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 9 Diagnosis / error messages … Overview Error no. / Range Error text Current output Digital output Pulse output LCD display Error maskable? S065.044 / Inhouse temp. alarm. Current value - no No Answer No Answer Current value - no...
  • Page 117 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Error no. / Range Error text Current output Digital output Pulse output LCD display Error maskable? S047.015 / Pulse output is cut off. Current value - no Current value - no Largest possible Current value - no Menu ‘...Group operation...

  • Page 118: Extended Diagnostic Functions

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 9 Diagnosis / error messages Extended diagnostic functions Overview Detection of partial filling A partially filled sensor influences the measured values of the Note flow meter as well as the measuring accuracy. •...

  • Page 119: Detection Of Gas Bubbles

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Detection of gas bubbles Monitoring the conductivity Gas bubbles in the measuring medium influence the flow The conductivity of the liquid can be monitored by setting measurement values and the measuring accuracy. minimum / maximum alarm thresholds.

  • Page 120: Monitoring The Electrode Impedance

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 9 Diagnosis / error messages … Extended diagnostic functions Monitoring the electrode impedance Measurements on the flowmeter The measurement monitors the impedance between the measuring electrode and grounding and activates an alarm if the Coil inductance, coil current, coil resistance impedance drops below a limit.

  • Page 121: Monitoring The Grounding

    (parameter ‘Rslt FP Verification‘). medium. • There is no flow through the sensor (close all valves, shut- A software tool (ABB Ability SRV500) is available for off devices etc.) documentation and trend analysis. • The sensor must be grounded (see Sensor grounding on page 29).

  • Page 122: 10 Maintenance

    • Devices for use in potentially explosive atmospheres may • pressure-carrying walls / pressure equipment liner be serviced and repaired by qualified ABB personnel only. • the measurement-related function • For measuring devices for potentially explosive •...

  • Page 123: Sensor

    • Devices for use in potentially explosive atmospheres may For all other device designs, use commercially available gaskets be serviced and repaired by qualified ABB personnel only. made from a compatible material for the measuring medium and • For measuring devices for potentially explosive prevailing temperature (rubber, PTFE, lt, EPDM, silicon, Viton, atmospheres, observe the relevant operator guidelines.

  • Page 124: Spare Parts

    1.25 A 0.8 A Note Nominal voltage of fuse 250 V AC 250 V AC Spare parts can be ordered from ABB Service. www.abb.com/contacts Design Device fuse 5 x 20 mm Breaking capacity 1500 A at 250 V AC Ordering number...

  • Page 125: Replacing The Lcd Indicator

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Replacing the LCD indicator Dual-compartment housing Single-compartment housing G12167 1 LCD indicator cable harness 2 LCD indicator Figure 78: Replacing the LCD Indicator (example) Change from one to two columns Replace the LCD indicator by following the steps below: NOTICE 1....

  • Page 126: Replacing The Frontend Board

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 11 Repair Replacing the frontend board Integral mount design 1 LCD indicator cable harness 4 SensorMemory 2 LCD indicator 5 Cable retainer 3 Sensor cable harness 6 Frontend board Figure 79: Replacing LCD indicator and frontend board (example)
  • Page 127 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Change from one to two columns Note NOTICE The SensorMemory is assigned to the sensor. The If the O-ring gasket is seated incorrectly or damaged, this SensorMemory is therefore fastened to the sensor cable harness may have an adverse effect on the housing protection class.

  • Page 128: Remote Mount Design

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 11 Repair … Replacing the frontend board Remote mount design G12169 1 Frontend board fixing screw 4 Connections for flowmeter sensor 2 Terminals 5 SensorMemory 3 Frontend board Figure 80: Replacing the frontend board (flowmeter sensor) Change from one to two columns Note NOTICE...

  • Page 129: Replacing The Sensor

    If necessary, wear suited personal protective equipment purposes: when working on the device. All devices delivered to ABB must be free from any hazardous • Depressurize and empty the device / piping, allow to cool materials (acids, alkalis, solvents, etc.).

  • Page 130: 12 Recycling And Disposal

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D 12 Recycling and disposal Disposal Dismounting WARNING Note Products that are marked with the adjacent symbol Risk of injury due to process conditions. may not be disposed of as unsorted municipal waste The process conditions, for example high pressures and (domestic waste).

  • Page 131: 13 Specification

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D 13 Specification Note Maximum permissible cleaning temperature The device data sheet is available in the ABB download area at www.abb.com/flow. CIP media Liner Cleaning temperature Steam PTFE, PFA 150 °C (302 °F)

  • Page 132: Maximum Ambient Temperature Depending On Measuring Medium Temperature

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 13 Specification … ProcessMaster – Temperature data Maximum ambient temperature depending on measuring medium temperature Integral mount design Flowmeter sensor in standard version Lining material Flange material Ambient temperature range (T Measuring medium temperature (T medium Minimum...
  • Page 133 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Flowmeter sensor in high temperature version Lining material Flange material Ambient temperature range (T Measuring medium temperature (T medium Minimum Maximum Minimum Maximum Thick PTFE*** Steel -10 °C (14 °F) 60 °C (140 °F) -10 °C (14 °F) 180 °C (356 °F) Thick PTFE***...
  • Page 134 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 13 Specification … ProcessMaster – Temperature data Remote mount design Flowmeter sensor in standard version Lining material Flange material Ambient temperature range ( Measuring medium temperature (T Tamb medium Minimum Maximum Minimum Maximum Hard rubber...
  • Page 135 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Flowmeter sensor in high temperature version Lining material Flange material Ambient temperature range (T Measuring medium temperature (T amb. medium Minimum Maximum Minimum Maximum Thick PTFE*** Steel -10 °C (14 °F) 60 °C (140 °F) -10 °C (14 °F) 180 °C (356 °F) Thick PTFE***...

  • Page 136: Processmaster - Material Load For Process Connections

    Design Level ‘A’ < 130 °C (266 °F) For CIP/SIP cleaning, higher temperatures are permitted for limited time periods; refer to Maximum permissible cleaning temperature on page 131. Liner approvals on request; please contact ABB. Lining material Nominal diameter medium...

  • Page 137: Material Load

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Material load Flowmeter sensor Design Level ‘A’ medium medium [bar] [psi] 1595 1450 PN 100 1305 1160 1015 PN 63 medium medium [bar] [psi] 1595 PN 40 1450 PN 100 1305 PN 25 PN 16 1160 PN 10...
  • Page 138 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 13 Specification … ProcessMaster – Material load for process connections medium medium medium medium [bar] [psi] [bar] [psi] 246.5 6527 CL2500 232.0 5801 217.5 5076 203.0 4351 188.5 CL1500 3625 174.0 2900 159.5 CL900...
  • Page 139 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Flowmeter sensor Design Level ‘B’ medium medium [bar] [psi] PN40 PN25 CL150 PN16 PN10 130 °C 266 °F medium G11335 Figure 89: Cast iron housing, DN 25 to 600 (1 to 24 in); Design Level ‘B’ medium medium [bar]...

  • Page 140: Hygienicmaster - Temperature Data

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 13 Specification HygienicMaster - Temperature data The temperature range offered by the device is dependent on a Maximum Allowable Temperature Shock number of different factors. Maximum allowable temperature shock difference in °C: Any These factors include the measuring medium temperature Temperature gradient °C/min: Any , the ambient temperature T...

  • Page 141: Hygienicmaster - Material Load For Process Connections

    Maximum permissible cleaning temperature on page 140. connection (¹⁄₁₀ to 1 ½ in) (−13 to 266 °F) Liner approvals on request; please contact ABB. DIN 11851 DN 50, DN 80 16 bar (232 psi) (2 in, 3 in)

  • Page 142: 14 Additional Documents

    (1 to 4 in) (−13 to 266 °F) (145 psi) Note All documentation, declarations of conformity, and certificates are available in ABB's download area. www.abb.com/flow Dimensions in the Datasheet Trademarks HART is a registered trademark of FieldComm Group, Austin, Texas, USA Modbus is a registered trademark of the Modbus Organization PROFIBUS and PROFIBUS DP are registered trademarks of PROFIBUS &...

  • Page 143: 15 Appendix

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D 15 Appendix Return form Statement on the contamination of devices and components Repair and/or maintenance work will only be performed on devices and components if a statement form has been completed and submitted.

  • Page 144: Torque Information

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 15 Appendix Torque information Tightening torques for transducers with design level ‘A’ Note The specified torques are valid only for greased threads and piping that is not subject to tensile stress. ProcessMaster in flange design and HygienicMaster in flange or wafer-type design Nominal diameter Pressure rating...
  • Page 145 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Nominal diameter Pressure rating Maximum tightening torque [Nm] [mm (in)] Hard / soft rubber PTFE, PFA, ETFE Ceramic carbide DN 40 (1 ½ in) PN40 30.44 23.71 56.06 56.06 56.06 56.06 PN63/100 62.04 51.45 97.08...
  • Page 146 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 15 Appendix … Torque information Nominal diameter Pressure rating Maximum tightening torque [Nm] [mm (in)] Hard / soft rubber PTFE, PFA, ETFE Ceramic carbide DN 150 (6 in) PN16 46.99 23.7 81.23 85.08 81.23...
  • Page 147 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Nominal diameter Pressure rating Maximum tightening torque [Nm] [mm (in)] Hard / soft rubber PTFE, PFA, ETFE Ceramic carbide DN 500 (20 in) PN10 141.6 101.4 153.9 103.5 153.9 103.5 PN16 319.7 245.4 312.1 224.8...
  • Page 148 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 15 Appendix … Torque information Nominal diameter Pressure rating Maximum tightening torque [Nm] [mm (in)] Hard / soft rubber PTFE, PFA, ETFE Ceramic carbide DN 1350 (54 in) CL150 1036 983.7 –...

  • Page 149: Tightening Torques For Transducers With Design Level 'B

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Tightening torques for transducers with design level ‘B’ Note The specified torques are valid only for greased threads and piping that is not subject to tensile stress. Nominal diameter [mm (in)] Pressure rating Hard / soft rubber PTFE ** [Nm]...
  • Page 150 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D … 15 Appendix … Torque information Nominal diameter [mm (in)] Pressure rating Hard / soft rubber PTFE ** [Nm] *** [Nm] ** [Nm] *** [Nm] DN 200 (8 in) PN10 — — 123.6 123.6 PN16...

  • Page 151: Tightening Torques For Hygienicmaster With Variable Process Connections

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D Tightening torques for HygienicMaster with variable process connections Nominal diameter Maximum tightening torque [mm] [in] [Nm] DN 3 to DN 10 ⅜ in DN 15 ½ in DN 20 ¾ in DN 25 DN 32 1 ¼...
  • Page 152 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

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