ABB ProcessMaster FEP630 Manual
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ABB ProcessMaster FEP630 Manual

Electromagnetic flowmeter
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A B B M E A S U R E M E N T & A N A L Y T I C S | C O M M I S S I O N I N G I N S T R U C T I O N
ProcessMaster FEP630, HygienicMaster FEH630
Electromagnetic flowmeter
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Introduction
FEP630
FEH630
Intelligent design and extended functions for
FET630
efficient system operation at reduced costs and with
higher profitability.
ProcessMaster FEP630
The first choice for demanding applications in the
processing industry.
HygienicMaster FEH630
The first choice for demanding applications in the
food industry.
Devices-Firmware version: 01.07.00
Measurement made easy
Additional Information
Additional documentation on FEP630, FEH630 is
available for download free of charge at
www.abb.com/flow.
Alternatively simply scan this code:

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  • Page 1 A B B M E A S U R E M E N T & A N A L Y T I C S | C O M M I S S I O N I N G I N S T R U C T I O N ProcessMaster FEP630, HygienicMaster FEH630 Electromagnetic flowmeter Devices-Firmware version: 01.07.00...

  • Page 2: Table Of Contents

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Table of contents Change from one to two columns Electrical connections ..........23 Safety ................4 Safety instructions ..............23 General information and instructions ........4 Use in Potentially Explosive Atmospheres ....23 Warnings ..................
  • Page 3 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Operation ..............56 Safety instructions ..............56 Menu navigation ..............56 Menu levels ................58 Process display ............... 59 Switching to the information level ........59 Error messages on the LCD display ......60 Switching to the configuration level (parameterization) ..............

  • Page 4: Safety

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D 1 Safety General information and instructions Warnings These instructions are an important part of the product and The warnings in these instructions are structured as follows: must be retained for future reference. DANGER Installation, commissioning, and maintenance of the product may only be performed by trained specialist personnel who have...

  • Page 5: Intended Use

    / or theft of data or information. ABB will gladly support you in the selection, but cannot ABB Automation Products GmbH and its affiliates are not liable accept any liability in doing so.

  • Page 6: Manufacturer's Address

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 1 Safety 2 Product identification Manufacturer’s address Name plate ABB Automation Products GmbH Note Measurement & Analytics The name plates displayed are examples. The device Dransfelder Str. 2 identification plates affixed to the device can differ from this 37079 Goettingen representation.

  • Page 7: Additional Warning Plate

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D 3 Transport and storage Inspection Marking in accordance with Pressure Equipment Directive Check the devices immediately after unpacking for possible 2014/68/EU damage that may have occurred from improper transport. Information on the relevant fluid group (Figure 1, Position Details of any damage that has occurred in transit must be •...

  • Page 8: Storing The Device

    All devices delivered to ABB must be free from any hazardous materials (acids, alkalis, solvents, etc.). Address for returns: Please contact Customer Center Service according to page 6 for nearest service location.

  • Page 9: Installation

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D 4 Installation Safety instructions Installation conditions General WARNING The following points must be observed during installation: Risk of injury due to process conditions. • The flow direction must correspond to the marking, if The process conditions, for example high pressures and present temperatures, toxic and aggressive measuring media, can...

  • Page 10: Brackets

    2 Nut with washer Figure 6: Assembly set for wafer type assembly (example) For devices with a wafer-type design, ABB offers an installation Figure 5: Support for nominal diameters larger than DN 400 set as an accessory that comprises threaded rods, nuts, washers and centering sleeves for installation.

  • Page 11: Electrode Axis

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Electrode axis Minimum spacing of the devices 1 Electrode axis Figure 8: Orientation of the electrode axis Spacing D: 1.0 m (3.3 ft) for Design Level ‘A’, The flowmeter sensor should be mounted in the piping in such a 0.7 m (2.3 ft) for Design Level ‘B’...

  • Page 12: Grounding

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 4 Installation … Installation conditions Grounding Inlet and outlet sections The flowmeter sensor must be connected to ground potential. For technical reasons, this potential must be identical to the potential of the measuring medium. In piping made of plastic or with insulating liner, grounding of the measuring medium is done by installing grounding plates.

  • Page 13: Free Inlet Or Outlet

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Free inlet or outlet Mounting with pipe vibration Figure 13: Free inflow and outflow For a free outflow, do not install flowmeter at the highest point of the piping or on its outflow side, since the measuring tube may run empty, creating air bubbles.

  • Page 14: Installation In Piping With Larger Nominal Diameter

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 4 Installation … Installation conditions Installation in piping with larger nominal diameter Installation in 3A compliant installations 1 Reducer G12016 1 Angel bracket 2 Leakage hole Figure 16: Using reducers Figure 18: 3A compliant installation Determine the resulting pressure loss when using reducers: Please observe the following points: 1.

  • Page 15: Installing The Sensor

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Installing the sensor 4. Use the appropriate screws for the holes in accordance with NOTICE Torque information on page 82. Damage to the device 5. Slightly grease the threaded nuts. Damage to the device due to improper assembly. 6.

  • Page 16: Installing The Transmitter In The Remote Mount Design

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 4 Installation Installing the transmitter in the remote mount design When selecting a location for the transmitter, consider the 150 (5.91) following points: • Observe the information concerning maximum ambient temperature and IP rating on the name plate •...

  • Page 17: Opening And Closing The Housing

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Opening and closing the housing DANGER Danger of explosion if the device is operated with the transmitter housing or terminal box open! While using the device in potentially explosive atmospheres before opening the transmitter housing or the terminal box, note the following points: •...

  • Page 18: Adjusting The Transmitter Position

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 4 Installation Adjusting the transmitter position … Opening and closing the housing Depending on the installation position, the transmitter housing NOTICE or LCD display can be rotated to enable horizontal readings. Potential adverse effect on the IP rating •...
  • Page 19 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Rotate LCD indicator – dual-compartment housing Rotate LCD indicator – single-compartment housing The LCD indicator can be rotated in three increments of 90° The LCD indicator can be rotated in three increments of 90° each.

  • Page 20: Installing The Plug-In Cards

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 4 Installation Installing the plug-in cards WARNING Loss of Ex Approval! Loss of Ex Approval due to retrofitting of plug-in cards on devices for use in potentially explosive atmospheres. • Devices for use in potentially explosive atmospheres may not be retrofitted with plug-in cards. •...
  • Page 21 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D 1 Cover 4 Slot OC2 2 LCD indicator 5 Slot OC1 3 Frontend board (FEB, with integral mount design only) 6 Plug-in cards Figure 27: Installation of plug-in cards (example, dual-compartment housing)
  • Page 22 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 4 Installation … Installing the plug-in cards 1 Cover 4 Slot OC2 2 LCD indicator 5 Plug-in cards 3 Slot OC1 Figure 28: Installation of plug-in cards (example, single-compartment housing) Change from one to two columns 1.

  • Page 23: Electrical Connections

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D 5 Electrical connections Safety instructions Sensor grounding General information on grounding WARNING Observe the following items when grounding the device: Risk of injury due to live parts. • For plastic piping or piping with insulating liner, the Improper work on the electrical connections can result in ground is provided by the grounding plate or grounding electric shock.

  • Page 24: Metal Pipe With Fixed Flanges

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 5 Electrical connections … Sensor grounding Metal pipe with fixed flanges Plastic pipes, non-metallic pipes or pipes with insulating liner G12021 A Flange design 1 Ground terminal B Wafer type design G12023 A Flange design 2 Terminal lug...

  • Page 25: Sensor Type Hygienicmaster

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Sensor type HygienicMaster Installation and grounding in piping with cathodic corrosion protection The installation of electromagnetic flowmeters in systems with cathodic corrosion protection must be made in compliance with the corresponding system conditions. The following factors are especially important: 1.
  • Page 26 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 5 Electrical connections … Sensor grounding Internally insulated piping with cathodic corrosion potential G11050 1 Piping flange 6 Flange 2 Insulating plate 7 Liner 3 Gasket / insulating ring 8 Insulation 4 Grounding plate 9 Sensor G11049...

  • Page 27: Power Supply

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Power supply Mixed system, piping with cathodic corrosion potential and Note functional ground potential • Adhere to the limit values of the power supply in accordance with the information on the name plate. •...

  • Page 28: Cable Entries

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 5 Electrical connections Installing the connection cables Cable entries The electrical connection is made via cable entries with a ½ in- General information on cable installation NPT or M20 × 1.5 thread. Ensure that a drip loop (water trap) is used when installing the Devices with a M20 ×...

  • Page 29: Connection With Ip Rating Ip 68

    (AWG 19) 200 m (656 ft) Recommended cables It is recommended to use an ABB signal cable with the order number 3KQZ407123U0100 for standard applications. The ABB signal cable fulfills the above-mentioned cable specification and can be utilized unrestrictedly up to an ambient temperature of T = 80 °C (176 °F).
  • Page 30 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 5 Electrical connections … Connection with IP rating IP 68 Electrical connection Preparation • Complete the installation before potting in order to avoid NOTICE moisture penetration. Before starting, check all the connections for correct fitting and stability Adverse effect on the IP rating IP 68 •...

  • Page 31: Pin Assignment

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Pin assignment HART 1+ 2- Uco 32 31 V3 V4 V1 42 51 V2 41 ≤ 200 m ( 656 ft) ≤ GND UFE G12153 A Connections for power supply and inputs / outputs B Connections for signal cable (remote mount design only) Figure 40: Electrical connections Change from one to two columns...

  • Page 32: Electrical Data For Inputs And Outputs

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 5 Electrical connections … Pin assignment Electrical data for inputs and outputs Current output Uco / 32, 31 / 32 Can be configured for outputting mass flow and volume flow via Note the on-site software.
  • Page 33 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Digital output 41 / 42, 51 / 52 Current output V1 / V2, V3 / V4 (plug-in module) Can be configured as pulse, frequency or binary output via on- Up to two additional plug-in modules can be implemented via site software.
  • Page 34 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 5 Electrical connections … Pin assignment Digital output V1 / V2, V3 / V4 (plug-in module) Digital input V1 / V2, V3 / V4 (plug-in module) The ‘digital output passive (green)’ plug-in card can be used to A digital input can be implemented via the ‘Passive digital input create one additional binary output.
  • Page 35 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D 24 V DC loop power supply (plug-in module) Modbus / PROFIBUS DP interface V1 / V2 (plug-in card) Use of the ‘loop power supply (blue)’ plug-in card allows a A Modbus or PROFIBUS DP interface can be implemented by passive output on the transmitter to be used as an active using the ‘Modbus RTU, RS485 (white)’...

  • Page 36: Connection Examples

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 5 Electrical connections … Pin assignment Connection examples Digital output 41 / 42, 51 / 52 passive on distributed control system Input and output functions are configured via the device software in accordance with the desired application. 16 ...
  • Page 37 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Active current output V3 / V4 Connection versions digital output 41 / 42, 51 / 52 When the ‘loop power supply 24 V DC, blue’ plug-in card is used, Depending on the wiring of digital outputs DO 41 / 42 and the current output on the plug-in card can also be wired as the 51 / 52, they can be used parallel or only individually.

  • Page 38: Connection To Integral Mount Design

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 5 Electrical connections … Pin assignment Connection to integral mount design Dual- compartment housing 100 ... 240 V AC 24 V DC HART Iout 1+2 100 ... 240 V AC 24 V DC HART Iout 1+2 G11618-01...
  • Page 39 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D NOTICE If the O-ring gasket is seated incorrectly or damaged, this may have an adverse effect on the housing protection class. Follow the instructions in Opening and closing the housing on page 17 to open and close the housing safely. Observe the following points when connecting to an electrical supply: •...

  • Page 40: Connection To Remote Mount Design

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 5 Electrical connections … Pin assignment Connection to remote mount design Transmitter Dual- compartment housing A Upper terminal box (back side) 2 Cover for power supply terminals B Lower terminal box 3 Terminals for signal cable C Signal cable to sensor 4 Terminals for inputs and outputs...
  • Page 41 17 to open and close the housing safely. connection area of the transmitter. • Connect the cables in accordance with the electrical connection diagram. If present, connect the cable shielding Terminal ABB signal cable HELKAMA signal cable to the earthing clamp provided. 3KQZ407123U0100 20522 •...
  • Page 42 • Use wire end ferrules when connecting. • From an ambient temperature of T 60 °C ( 140 °F) Terminal ABB signal cable HELKAMA signal cable amb. additionally insulate the wires with the enclosed silicone 3KQZ407123U0100 20522 hoses.

  • Page 43: Digital Communication

    PCS7) on request. communication bus, without the need for any special interface The necessary DTMs and other files can be downloaded from devices to be used. www.abb.com/flow. Modbus protocol HART output Terminals V1 / V2...

  • Page 44: Cable Specification

    The files required for operation can also be downloaded from www.profibus.com. The maximum cable length depends on the type of cable used. The following standard values apply: ABB provides three different GSD files which can be integrated in • Up to 6 m (20 ft): the system.
  • Page 45 ), at 1500 kBit/s: LS 0.25 m, at > 1500 kBit/s: LS = 0.00 m! • At 1500 kBit/s and ABB DP cable type A: – Sum of all spur cable lengths (L 6.60 m, trunk cable length (L ) > 6.60 m, total length = L...

  • Page 46: Commissioning

    Safety instructions Hardware settings Note CAUTION The product has an ABB service account that can be disabled Risk of burns due to hot measuring media with this write protection switch. The device surface temperature may exceed 70 °C (158 °F),...

  • Page 47: Single-Compartment Housing

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Single-compartment housing Configuration of digital outputs V1 / V2 or V3 / V4 G12156 1 DIP switch, Write protection Figure 63: Position of the DIP switch The DIP switches are used to configure specific hardware ON OFF functions.

  • Page 48: Checks Prior To Commissioning

    For devices without LCD indicator, an optional LCD indicator for 4. Switch on the device power supply. parameterization can be connected. 5. Start ABB AssetVision and perform the parameterization of the equipment. Detailed information on operating the software is available in...

  • Page 49: Parameterization Via The Infrared Service Port Adapter

    2. Insert USB interface cable into a free USB female connector on the PC / notebook. 3. Switch on the device power supply. 4. Start ABB AssetVision and perform the parameterization of the equipment. Detailed information on operating the software is available in...

  • Page 50: Factory Settings

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 6 Commissioning Parameterization via the menu function Factory settings Easy Setup The device can be factory parameterized to customer specifications upon request. If no customer information is Settings for the most common parameters are summarized in available, the device is delivered with factory settings.
  • Page 51 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Menu Easy Setup Easy Setup Qv Max 1 25.000 l/s Next Edit Exit Select 13. Use to call up the edit mode. 5. Use to select ‘Easy Setup’. 14. Use to set the desired upper range value. 6.
  • Page 52 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 6 Commissioning … Parameterization via the menu function Easy Setup Easy Setup Easy Setup Pulse Width Low Alarm 30.00 ms 3.500 mA Next Edit Next Edit 22. Use to call up the edit mode. 34.
  • Page 53 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Zero point adjustment of the flowmeter Note Prior to starting the zero point adjustment, make sure that: • There is no flow through the sensor (close all valves, shut- off devices etc.) •...

  • Page 54: Measuring Range Table

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 6 Commissioning Measuring range table The upper range value can be set between 0.02 × Q DN and 2 × Q Nominal diameter Min. flow range end value Max. flow range end value 0.02 ×...

  • Page 55: Parameterization Overview (Factory Settings)

    Low flow cutoff 0 to 10 % Empty pipe detection On / Off Software history In accordance with NAMUR recommendation NE53, ABB offers a transparent and traceable software history. Device software package FEx630 (device firmware package) Design Issue date Type of change...

  • Page 56: Operation

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D 7 Operation Safety instructions Menu navigation Note CAUTION For a detailed description of the individual parameters and Risk of burns due to hot measuring media menus on the configuration level, please refer to the Parameter The device surface temperature may exceed 70 °C (158 °F), description in the operating instruction.
  • Page 57 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D You can use the operating buttons to browse through the menu or select a number or character within a parameter value. Different functions can be assigned to the operating buttons. The function that is currently assigned to them is shown on the LCD display.

  • Page 58: Menu Levels

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 7 Operation Menu levels Process display Information level Configuration level (Operator Menu) (Configuration) ...Operator Page 1 to n Easy Setup Autoscroll Device Info Diagnostics Device Setup Signals View Display Input/Output Process Alarm Diagnostics Totalizer Sensor Setup...

  • Page 59: Process Display

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Process display Switching to the information level On the information level, the operator menu can be used to display diagnostic information and choose which operator pages to display. Process display G11558 1 Measuring point tagging 3 ‘Button function’...

  • Page 60: Error Messages On The Lcd Display

    For a detailed description of errors and information regarding cannot be modified. troubleshooting, refer to the chapter titled "Diagnosis / Error Standard All the parameters can be changed. messages" in the operating instruction. Service Only ABB Customer Service has access to the Service menu.
  • Page 61 7. Confirm the selection with RSTUVWXYZ 0123456 Back Select 4. Contact ABB Service and request a one-time password, stating the ‘ID’ and ‘Pin’ shown. 5. Enter the one-time password. Note The one-time password is only valid once and needs to separately requested with each password reset.

  • Page 62: Selecting And Changing Parameters

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 7 Operation … Switching to the configuration level (parameterization) Selecting and changing parameters Parameter name Entry from table 12.3456 [unit] When an entry is made from a table, a value is selected from a list of parameter values.

  • Page 63: Brief Overview Of Configurations

    • The extended diagnostic functions are only available on the below. ProcessMaster FEP630 and HygienicMaster FEH630 if the 1. Pressing (Next) repeatedly moves the cursor to the right. ‘Extended diagnostic functions’ software package has been Once the cursor reaches the end position, ‘Cancel’...

  • Page 64: Detection Of Partial Filling

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 7 Operation … Extended diagnostic functions Detection of gas bubbles Detection of partial filling Gas bubbles in the measuring medium influence the flow A partially filled sensor influences the measured values of the measurement values and the measuring accuracy.

  • Page 65: Monitoring The Conductivity

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Monitoring the conductivity Monitoring the electrode impedance The conductivity of the liquid can be monitored by setting The measurement monitors the impedance between the minimum / maximum alarm thresholds. measuring electrode and grounding and activates an alarm if the As soon as the alarm thresholds are up-scaled, the digital output impedance drops below a limit.

  • Page 66: Measurements On The Flowmeter

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 7 Operation … Extended diagnostic functions Measurements on the flowmeter Monitoring the grounding The function checks for noise in the measuring signal and the Coil inductance, coil current, coil resistance electrical grounding of the device. While the check is in progress, The diagnosis of the coil in the sensor includes coil inductance, no flow measurement can take place.

  • Page 67: Verification

    (parameter ‘Rslt FP Verification‘). • Before starting work on the device, make sure that it has cooled sufficiently. A software tool (ABB Ability SRV500) is available for documentation and trend analysis. NOTICE Setup Damage to components!

  • Page 68: Recycling And Disposal

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D 9 Recycling and disposal Dismounting Disposal Note WARNING Products that are marked with the adjacent symbol Risk of injury due to process conditions. may not be disposed of as unsorted municipal waste The process conditions, for example high pressures and (domestic waste).

  • Page 69: 10 Specification

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D 10 Specification Note Maximum permissible cleaning temperature The device data sheet is available in the ABB download area at www.abb.com/flow. CIP media Liner Cleaning temperature Steam PTFE, PFA 150 °C (302 °F)

  • Page 70: Maximum Ambient Temperature Depending On Measuring Medium Temperature

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 10 Specification … ProcessMaster – Temperature data Maximum ambient temperature depending on measuring medium temperature Integral mount design Flowmeter sensor in standard version Lining material Flange material Ambient temperature range (T Measuring medium temperature (T medium Minimum...
  • Page 71 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Flowmeter sensor in high temperature version Lining material Flange material Ambient temperature range (T Measuring medium temperature (T medium Minimum Maximum Minimum Maximum Thick PTFE*** Steel -10 °C (14 °F) 60 °C (140 °F) -10 °C (14 °F) 180 °C (356 °F) Thick PTFE***...
  • Page 72 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 10 Specification … ProcessMaster – Temperature data Remote mount design Flowmeter sensor in standard version Lining material Flange material Ambient temperature range ( Measuring medium temperature (T Tamb medium Minimum Maximum Minimum Maximum Hard rubber...
  • Page 73 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Flowmeter sensor in high temperature version Lining material Flange material Ambient temperature range (T Measuring medium temperature (T amb. medium Minimum Maximum Minimum Maximum Thick PTFE*** Steel -10 °C (14 °F) 60 °C (140 °F) -10 °C (14 °F) 180 °C (356 °F) Thick PTFE***...

  • Page 74: Processmaster - Material Load For Process Connections

    Design Level ‘A’ < 130 °C (266 °F) For CIP/SIP cleaning, higher temperatures are permitted for limited time periods; refer to Maximum permissible cleaning temperature on page 69. Liner approvals on request; please contact ABB. Lining material Nominal diameter medium...
  • Page 75 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Material load Flowmeter sensor Design Level ‘A’ medium medium [bar] [psi] 1595 1450 PN 100 1305 1160 1015 medium medium [bar] [psi] 1595 PN 63 1450 PN 100 1305 PN 40 1160 PN 25 1015 PN 16...
  • Page 76 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 10 Specification … ProcessMaster – Material load for process connections medium medium medium medium [bar] [psi] [bar] [psi] 246.5 6527 CL2500 232.0 5801 217.5 5076 203.0 4351 188.5 CL1500 3625 174.0 2900 159.5 CL900...
  • Page 77 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Flowmeter sensor Design Level ‘B’ medium medium [bar] [psi] PN40 PN25 CL150 PN16 PN10 130 °C 266 °F medium G11335 Figure 79: Cast iron housing, DN 25 to 600 (1 to 24 in); Design Level ‘B’ medium medium [bar]...

  • Page 78: Hygienicmaster - Temperature Data

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 10 Specification HygienicMaster - Temperature data The temperature range offered by the device is dependent on a Maximum Allowable Temperature Shock number of different factors. Maximum allowable temperature shock difference in °C: Any These factors include the measuring medium temperature Temperature gradient °C/min: Any , the ambient temperature T...

  • Page 79: Hygienicmaster - Material Load For Process Connections

    (¹ to 1 ½ in) ( 13 to 266 °F) DIN 11851 Liner approvals on request; please contact ABB. DN 50, DN 80 16 bar (232 psi) (2 in, 3 in) DN 65, DN 100 10 bar (145 psi) (2 ½...

  • Page 80: 11 Additional Documents

    ( 13 to 266 °F) (145 psi) Note All documentation, declarations of conformity, and certificates are available in ABB's download area. www.abb.com/flow Trademarks HART is a registered trademark of FieldComm Group, Austin, Texas, USA Modbus is a registered trademark of the Modbus Organization PROFIBUS and PROFIBUS DP are registered trademarks of PROFIBUS &...

  • Page 81: 12 Appendix

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D 12 Appendix Return form Statement on the contamination of devices and components Repair and/or maintenance work will only be performed on devices and components if a statement form has been completed and submitted.

  • Page 82: Torque Information

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 12 Appendix Torque information Tightening torques for transducers with design level ‘A’ Note The specified torques are valid only for greased threads and piping that is not subject to tensile stress. ProcessMaster in flange design and HygienicMaster in flange or wafer-type design Nominal diameter Pressure rating...
  • Page 83 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Nominal diameter Pressure rating Maximum tightening torque [Nm] [mm (in)] Hard / soft rubber PTFE, PFA, ETFE Ceramic carbide DN 40 (1 ½ in) PN40 30.44 23.71 56.06 56.06 56.06 56.06 PN63/100 62.04 51.45 97.08...
  • Page 84 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 12 Appendix … Torque information Nominal diameter Pressure rating Maximum tightening torque [Nm] [mm (in)] Hard / soft rubber PTFE, PFA, ETFE Ceramic carbide DN 150 (6 in) PN16 46.99 23.7 81.23 85.08 81.23...
  • Page 85 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Nominal diameter Pressure rating Maximum tightening torque [Nm] [mm (in)] Hard / soft rubber PTFE, PFA, ETFE Ceramic carbide DN 500 (20 in) PN10 141.6 101.4 153.9 103.5 153.9 103.5 PN16 319.7 245.4 312.1 224.8...
  • Page 86 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 12 Appendix … Torque information Nominal diameter Pressure rating Maximum tightening torque [Nm] [mm (in)] Hard / soft rubber PTFE, PFA, ETFE Ceramic carbide DN 1350 (54 in) CL150 1036 983.7 –...

  • Page 87: Tightening Torques For Transducers With Design Level 'B

    FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Tightening torques for transducers with design level ‘B’ Note The specified torques are valid only for greased threads and piping that is not subject to tensile stress. Nominal diameter [mm (in)] Pressure rating Hard / soft rubber PTFE ** [Nm]...
  • Page 88 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D … 12 Appendix … Torque information Nominal diameter [mm (in)] Pressure rating Hard / soft rubber PTFE ** [Nm] *** [Nm] ** [Nm] *** [Nm] DN 200 (8 in) PN10 — — 123.6 123.6 PN16...
  • Page 89 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Tightening torques for HygienicMaster with variable process connections Nominal diameter Maximum tightening torque [mm] [in] [Nm] DN 3 to DN 10 DN 15 ½ in DN 20 ¾ in DN 25 DN 32 1 ¼...
  • Page 90 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Notes...
  • Page 91 FEP630, FEH630 ELECTROMAGNETIC FLOWMETER | CI/FEP630/FEH630-EN REV. D Notes...
  • Page 92 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

This manual is also suitable for:

Hygienicmaster feh630Fet630

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