X2 Pad Installation - Polaris 2007 SPORTSMAN X2 800 Service Manual

BRAKES
9. Measure the thickness of the pad material. Replace pads if
worn beyond the service limit.
Measure
Thickness
Rear Brake Pad Thickness
Service Limit: .180" (4.6 mm)

X2 Pad Installation

1. Lubricate mounting bracket pins with a light film of
Polaris Premium All Season Grease (PN 2871423), and
install rubber dust boots.
2. Compress mounting bracket and make sure dust boots are
fully seated. Install pads with friction material facing each
other.
WARNING
If brake pads are contaminated with grease,
oil, or liquid soaked do not use the pads.
Use only new clean pads.
9.18
= In. / mm.
3. Install caliper and torque the mounting bolts to
specification.
Caliper Mount Bolt Torque:
18 ft.lbs. (24 Nm)
4. Slowly pump the brake lever until pressure has been built
up. Maintain at least 1/2, (12.7 mm) of brake fluid in the
reservoir to prevent air from entering the brake system.
5. Install the adjuster screw and turn clockwise until the
stationary pad contacts the disc, then back off 1/2 turn
(counterclockwise).
6. Verify fluid level in reservoir is up to the MAX line inside
reservoir and install reservoir cap.
7. Install wheel(s) and torque wheel nut(s).
8. It is recommended that a burnishing procedure be
performed after installation of new brake pads to extend
service life and reduce noise.
= T