Polaris 2007 SPORTSMAN X2 800 Service Manual page 127

6. Relieve the fuel pressure at the fuel test valve (arrow).
7. Loosen the fuel tank hose and pull the fuel line from
the tank. NOTE: A small amount of fuel may come
out of the fuel line or tank. Plug the fuel line and tank
inlet or use a shop towel during removal.
NOTE: A small amount of fuel may come out of the
fuel line or tank. Plug the fuel line and tank inlet or
use a shop towel during removal.
Fuel Pump
WARNING
Check the fuel test valve for any possible fuel
seepage after performing any tests or procedures.
Fuel is extremely flammable and may cause severe
burns, injury, or death. Do not use any device that
produces a flame or electrical devices that may
spark around fuel or fuel vapors.
Fuel Line
8. Remove the air box cover and remove the two gas tank
mounting bolts at the rear of the gas tank.
9. Carefully pull the fuel tank out of the frame. Keep the fuel
tank horizontal during removal, this will keep the fuel in the
tank from spilling out the top inlet.
FUEL PUMP TANK INSTALLATION
1. Reinstall the pump/tank assembly.
2. Reconnect the sender wiring harness and route the harness
properly. Install the fuel line and tighten the fuel line
clamp.
3. Reinstall the two fuel tank mounting bolts at back of tank.
4. Reinstall the PVT intake duct, gas tank vent line, front cab
assembly, and side panels.
NOTE: Properly route the gas tank vent line, use
tape to secure the vent line in place. (See Pg. 4.10).
5. Reconnect the negative battery cable. Test the sender for
proper operation.
FUEL INJECTION
4.11
4