Installation - Polaris 2007 SPORTSMAN X2 800 Service Manual

FINAL DRIVE
6. Install the drain plug and fill plug. Replace the drain plug
washers to ensure proper sealing after filling.
Fill Plug
Drain / Fill Plug Torque:
14-18 ft.lbs. (19-24 Nm)

Installation

1. To install the rear gearcase, reverse the removal
procedures.
2. Pre-install the propshaft onto the transmission and insert
the roll pin. While installing the gearcase, align the
propshaft and gearcase input shaft for easier propshaft
installation. Use of anti-seize compound on the shaft
splines is recommended.
3. Torque the gearcase mounting bolts to specification.
Gearcase Mounting Bolts
30 ft.lbs. (41 Nm)
7.42
Drain Plug
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4. Re-install CV shafts, hubs, carrier bolts, etc. and torque to
specifications.
Lower Control Arm Bolt Torque:
50 ft. lbs. (68 Nm)
Upper Control Arm Bolt Torque:
35 ft. lbs. (48 Nm)
Hub Nut Torque:
80 ft. lbs. (109 Nm)
Wheel Nut Torque:
See "Torque Table" on page 7.2.
5. Re-install gearcase vent line.
6. Refill the rear gearcase with Polaris Premium Gearcase
Lubricant (PN 2871653).
GEARCASE LUBRICATION" procedure in Chapter 2.
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Refer to the "REAR