Polaris 2007 SPORTSMAN X2 800 Service Manual page 281

15. Remove the T27 screws that secure the output gear (21)
with a T27 hex socket or driver.
16. Remove the shift drum (22) from the gearcase by moving
the drum up and to the right to clear the shift shaft.
22
17. Remove the output gear (21) and gear cluster assembly
from the gearcase by pulling both assemblies straight up.
Place the gear cluster assembly on a clean surface for
inspection.
21
Sportsman X2 Transmission
21
Gear Cluster Disassembly
Engagement
Dog (1)
Bearing
18. Remove the bearing from the reverse shaft using a bearing
puller. Slide the engagement dog (1) off of the reverse shaft.
19. Remove the retaining ring and washer from the reverse
shaft.
20. Remove the bearing from the input shaft using a bearing
puller.
21. Remove the 33T gear (3) and needle bearing (2) from the
reverse shaft.
Reverse
Shaft
Needle
Bearing (2)
33T Gear (3)
Washer
Retaining Ring
Input Shaft
Bearing
8
Bearing
8.29