Polaris 2007 SPORTSMAN X2 800 Service Manual page 112

ENGINE
8. Install breather reed (G) into rocker cover (H). Lightly
apply black RTV sealant to the outer edges of the breather
reed. The reed has a tab and will assemble one-way only.
Torque the breather bolts to specification.
Breather Bolt Toque:
20 5 in. lbs. (2.5
±
NOTE: When applying RTV, do not get any RTV
inside the reed assembly.
9. Place a new seal (I) into the bottom of the cover. Be sure
the seal is seated into the cover properly.
IMPORTANT: Before assembly, clean the bolts and
bolt holes with Primer N (PN 2870585) to remove any
debris. This will ensure proper sealing when
installing bolts.
20 ± 5 in.lbs.
(2.5 ± .55 Nm)
G
10. Install rocker cover. Torque bolts to specification.
Rocker Cover Bolt Torque:
84 ± 8 in.lbs. (9.5 ± 0.9 Nm)
Torque in Sequence
3.56
= T
0.55 Nm)
±
H
I
= T
11. Install thermostat (J), new O-ring, and thermostat housing.
Torque to specification.
84 ±
8 in.lbs.
(9.5 ± 0.9 Nm)
25 ± 3 ft.lbs. (34 ± 4 Nm)
Thermostat Housing Bolt Torque:
84 ± 8 in. lbs. (9.5± 0.9 Nm)
12. Install temperature sender (K) and torque to specification.
Temperature Sender Torque:
25 ± 3 ft.lbs. (34 ± 4 Nm)
= T
K
K
= T