Polaris 2007 SPORTSMAN X2 800 Service Manual page 290

Sportsman X2 Transmission
17. Install the shift gear (16T) (G) on the shift drum shaft.
Install the sector gear (F) in the bushing pocket on the left
side. Aligning the timing marks on the gears.
H
18. Install the O-ring (if not yet done) and lockout disc (H) onto
the shift drum shaft. Be sure to install the lockout disc (H)
and detent star (J) with the raised edge facing outward.
19. Install the detent pawl (I) onto the shift shaft. Install the
detent star (J). Install a new O-ring onto the shift shaft.
Apply a small amount of grease onto the O-rings and end
of the shift drum.
8.38
G
Timing marks
H
20. Install the compression spring (K).
21. Apply Crankcase Sealant (3-Bond) (PN 2871557) onto the
cover and case mating surfaces. Install the cover and torque
the bolts to specification
Shift Shaft Cover Bolt Torque:
12-18 ft.lbs. (16-26 Nm)
22. Install the bellcrank onto the shift shaft. Note the key
splined on the bellcrank and shaft. Install the nut. Torque
the nut to specification.
Bellcrank Nut Torque:
12-18 ft.lbs. (16-26 Nm)
23. Install the transmission switch and secure the switch with
the retaining ring.
= T
= T