Assembly - Polaris 2007 SPORTSMAN X2 800 Service Manual

Assembly

1. Thoroughly clean the gearcase components before
beginning reassembly.
2. Install a new seal in the main gearcase halve.
3. Install the input shaft assembly. Install the pinion gear/
bearing assembly (1). Install a new seal and o-ring the
input shaft cover (2) prior to reassembly.
1
4. Install the snap ring retaining the input shaft assembly.
5. Install the eccentric cam assembly (1).
2
6. Install the splined armature plate (1).
7. Install the input shaft cover assembly, bolts and bracket.
Torque to specification.
Input Cover Bolt Torque:
7-11 ft. lbs. (9.4-14.9 Nm)
FINAL DRIVE
1
1
= T
7.29
7