Polaris 2007 SPORTSMAN X2 800 Service Manual page 280

Sportsman X2 Transmission
10. Remove all cover bolts. Using suitable pry tools, remove
the cover using the designated pry points. Tap cover with
soft face hammer to remove. The pry points are indicated
by the white arrows in the photo below.
CAUTION
Do not pry on case-halve sealing surfaces. Use
only the designated
transmission.
11. Note location of chain tensioner cam (17). If fully extended,
chain is worn beyond service limit. Replace chain and chain
tensioner shoe.
8.28
Pry points
pry points on
17
12. Remove the cam chain tensioner spring (14). Slide the cam
chain tensioner shoe (15), pins (16), and cam chain
tensioner cam (17) from the assembly.
17
16
13. Remove the differential gear (18) and chain by gently
prying underneath or tapping the differential gear from the
opposite side until it tips toward the output gear (19). The
differential gear is connected to the shift fork and must slide
the
backwards to clear the fork arms once the chain is removed.
14. Remove the T20 screws that secure the oil deflector (20)
with a T20 hex socket or driver.
14
15
19
20
16
18