Polaris 2007 SPORTSMAN X2 800 Service Manual page 93

13. With a white marking pen, accent the timing mark on the
gear that contains the springs.
Accent Timing Marks
14. Inspect the gear teeth and the three tabs on the gears for
wear.
Inspect Teeth & Tabs
Replace 3 Springs
15. Install the new springs into the grooves of the cam gear.
Install Springs
16. Insert the pointed dowels from the Tapered Pins (PU-
45497-1) into the cam gear.
To Assemble:
* Hold the spring with one finger.
* Start the pointed end of the tapered pin into the cam gear hole
and slowly push the dowel through the hole until the end of the
dowel is almost flush with the spring.
* Perform this procedure with all three tapered pins.
* Do not push the pins too far through or the springs will pop
out.
NOTE: Do not remove the tapered pins at this time.
17. Note in the photograph that the Tapered Pins (PU-45497-
1) are below flush with end of the springs. This helps to
align the three gear tabs during the next step.
PU-45497-1
Cam Gear Spring Installation Tool Kit:
(PU-45497)
Tapered Pins: (PU-45497-1)
Cam Gear Tooth Align Tool: (PU-45497-2)
ENGINE
PU-45497-1
3.37
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