Troubleshooting Checklist - Polaris 2007 SPORTSMAN X2 800 Service Manual

Sportsman X2 Transmission
9. Install the rear hubs, rear brake disc and brake caliper. Refer
to Chapters 5 and 9 for procedures and torque
specifications.
10. Install PVT system. Refer to Chapter 6 PVT section for
procedures and torque specifications.
11. Once the PVT system is installed. Tighten all remaining
transmission mounting bolts to specification. See page 8.2
for transmission bolt placement.
Transmission Mount Bolt Torque:
40 ft.lbs. (57Nm)
12. Install transmission vent line. Be sure vent line is not kinked
or pinched.
13. Install seat, both side panels, both rear cab quarter panels
and both footwells. See Chapter 5.
14. Reconnect the differential, speed sensor and gear selection
switch connectors to the transmission.
15. Reconnect the shift rod. Torque to standard specification.
8.26
= T
16. Install the rear wheel nuts and torque to specification.
Rear Wheel Nut Torque
Refer to Chapter 2
17. With the ATV on level ground, add Polaris AGL Gearcase
Lubricant to the proper level. See Chapter 2 for proper fill
procedures and Torque Specifications.
Polaris AGL Gearcase Lubricant
(PN 2873602) (12 oz.)
(PN 2873603) (Gallon)

Troubleshooting Checklist

Check the following items when shifting difficulty is
encountered.
• Idle speed adjustment
• Transmission oil type/quality
• Drive belt deflection
• *Worn, broken or damaged internal transmission
components