Alto-Shaam ASF-75E Installation Operation & Maintenance
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Alto-Shaam ASF-75E Installation Operation & Maintenance

Alto-Shaam ASF-75E Installation Operation & Maintenance

Basic control or deluxe control
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Download this manual See also: Installation, Operation & Maintenance Manual
Basic Control
shown with optional
automatic basket lifts
Deluxe Control
shown with optional
automatic basket lifts
W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: 262.251.3800 • 800.558.8744
.
.
.
P R I N T E D I N U
S
A
E L E C T R I C F R Y E R
®
MODEL
AS F-75E
BAS IC CONTROL
DELUXE CONTROL
• I N STALLATION
• OPERATION
• MAI NTENANCE
/
USA
CANADA
WEBSITE: www.alto-shaam.com
OR
FAX: 262.251.7067 • 800.329.8744
.
.
.
U
S
A
ONLY
# 8 3 5 1 • 0 2 / 0 8

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Summary of Contents for Alto-Shaam ASF-75E

  • Page 1 W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PHONE: 262.251.3800 • 800.558.8744 FAX: 262.251.7067 • 800.329.8744 CANADA ONLY WEBSITE: www.alto-shaam.com # 8 3 5 1 • 0 2 / 0 8 P R I N T E D I N U...

  • Page 2: Table Of Contents

    ASF-75E FRYER OPERATION MANUAL INDEX Delivery, Unpacking ..............1 Safety Procedures .

  • Page 3: Delivery, Unpacking

    Additional model. Contact the Alto-Shaam service manuals are available from the Alto-Shaam department if you have any questions concerning service department. installation, operation, or maintenance.

  • Page 4: Safety Procedures

    SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the 1. This appliance is intended to cook, hold or safe operation of electrically and/or gas energized process foods for the purpose of human equipment. In accordance with generally accepted consumption.

  • Page 5: Specifications, Accessories, Options, Weight

    S P E C I F I C A T I O N S EXTERIOR NET WEIGHT SHIP WEIGHT DIMENSIONS W IGHT 338 lb (154 kg) 460 lb (209 kg) 44-1/2" (1130mm) HEIGHT 24-13/16" (630mm) CARTON DIMENSIONS WIDTH D): 50" x 31" x 43" (1270mm x 787mm x 1092mm) 37-7/8"...

  • Page 6: Location Site & Installation Requirements Site & Clearance Requirements

    I N S T A L L A T I O N AVERTISSEMENT: UNE INSTALLATION, UN IMPROPER INSTALLATION, ADJUSTMENT, ADJUSTEMENT, UNE ALTERATION, UN SERVICE ALTERATIONS, SERVICE, OR MAINTENANCE OU UN ENTRETIEN NON CONFORME AUX CAN CAUSE PROPERTY DAMAGE, INJURY NORMES PEUT CAUSER DES DOMMAGES A LA OR DEATH.
  • Page 7 I N S T A L L A T I O N It is the responsibility of the installer to verify may be affected by any adverse conditions such that this fryer installation is in compliance with as steam or dripping water, etc. DO NOT install the specifications listed in this manual and with the fryer over a drain.

  • Page 8: Ventilation

    I N S T A L L A T I O N VENTILATION: NSTALLATION AIR VENTILATION REQUIREMENTS AND SERVICE WORK MUST BE IN ACCORDANCE WITH ALL LOCAL CODES AND MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN An adequate ventilation system is required for commercial cooking equipment. Information may be obtained by writing to the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

  • Page 9: Restraint Requirements

    I N S T A L L A T I O N RESTRAINT REQUIREMENTS — MOBILE EQUIPMENT The fryer must be supplied with a connector that complies with all state and local installation codes. Any appliance that is not furnished with a power supply cord but that includes a set of casters must be provided with a tether.

  • Page 10: Electrical Requirements

    E L E C T R I C A L R E Q U I R E M E N T S Wire size for the main incoming power to the unit must match the minimum size listed in the specifications applicable to the specific fryer.
  • Page 11 I N S T A L L A T I O N 1. Refer to the nameplate on the FRONT of the fryer. Verify the electrical service power. Voltage and phase must match the nameplate specifications and available electrical service amperage must meet or exceed the specifications listed.

  • Page 12: Oil/Shortening Requirements

    O P E R A T I N G I N S T R U C T I O N S O I L / S H O R T E N I N G R E Q U I R E M E N T S Check the quality of the oil/shortening in the frypot The fryer requires 73-pounds (33 kg) of oil or shortening in the frypot.

  • Page 13: Basic Control

    O P E R A T I N G I N S T R U C T I O N S BASIC CONTROL PA N E L I D E N T I F I C AT I O N º...

  • Page 14: Start Up & General Operation

    9. More detailed operating guidelines along with 1. Service is to be performed by an authorized information on programming are located within Alto-Shaam service agent. this manual. 2. Assure all local electrical codes, fire codes, and 10. To shut the fryer station down, turn the Master...

  • Page 15: Boil-Out

    O P E R A T I N G I N S T R U C T I O N S BASIC CONTROL B O I L - O U T Perform an initial Boil-Out to clean and 3. Turn the Master Power Switch (located within the sanitize the fryer station before NOTE: front access door) to the “...

  • Page 16: Left & Right Basket Operation

    O P E R A T I N G I N S T R U C T I O N S BASIC CONTROL L E F T A N D R I G H T B A S K E T O P E R AT I O N Because each fryer station is controlled separately, the following procedures must be followed for every component fryer in multiple-station units.
  • Page 17 O P E R A T I N G I N S T R U C T I O N S BASIC CONTROL L E F T A N D R I G H T B A S K E T O P E R AT I O N 6.

  • Page 18: Synchronized Baskets Option

    O P E R A T I N G I N S T R U C T I O N S BASIC CONTROL S Y N C H R O N I Z E D B A S K E T S O P T I O N Because each fryer station is controlled separately, the following procedures must be followed for NOTE: every component fryer in multiple-station units.

  • Page 19: Basic Control - Programming Overview

    O P E R A T I N G I N S T R U C T I O N S BASIC CONTROL C O N T R O L P R O G R A M M I N G O V E R V I E W This section is provided for the assistance of qualified personnel only and is not intended for use by untrained or unauthorized personnel.

  • Page 20: Basic Control - Programming The Control

    O P E R A T I N G I N S T R U C T I O N S BASIC CONTROL P R O G R A M M I N G T H E C O N T R O L This section is provided for the assistance of qualified personnel only and is not intended for use by untrained or unauthorized personnel.
  • Page 21 O P E R A T I N G I N S T R U C T I O N S BASIC CONTROL P R O G R A M M I N G T H E C O N T R O L This section is provided for the assistance of qualified personnel only and is not intended for use by untrained or unauthorized personnel.

  • Page 22: Temperature Verification

    If there is a wide discrepancy, perform a complete fryer station shutdown and contact Alto-Shaam service. # 8 3 5 1 • A S F - 7 5 E E l e c t r i c F r y e r O p e r a t i o n & C a r e M a n u a l • 2 0...

  • Page 23: Care And Cleaning

    C A R E A N D C L E A N I N G C L E A N I N G & M A I N T E N A N C E THOROUGHLY CLEAN DAILY The cleanliness and appearance of this unit 4.

  • Page 24: Operating Instructions

    O P E R A T I N G I N S T R U C T I O N S ALL SUGGESTED FRYING TIMES ARE BASED ON A FULL LOAD OF PRODUCT S U G G E S T E D F RY I N G T I M E S I T E M M I N U T E S T E M P E R A T U R E...

  • Page 25: Suggested Frying Times

    O P E R A T I N G I N S T R U C T I O N S ALL SUGGESTED FRYING TIMES ARE BASED ON A FULL LOAD OF PRODUCT S U G G E S T E D F RY I N G T I M E S I T E M M I N U T E S T E M P E R A T U R E...

  • Page 26: Deluxe Control

    O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL ³ · » ¿ ¶ © © © © © © © ¸ ¹ ¾ µ º ´...

  • Page 27: Start Up & General Operation

    350°F (177°C) or the temperature set by the operator, product can be fried. 1. Service is to be performed by an authorized Alto-Shaam service agent. 9. More detailed operating guidelines along with information on presets and other options are 2.

  • Page 28: Boil-Out

    O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL S TA R T U P & G E N E R A L O P E R AT I O N BOIL-OUT NOTE: Perform an initial Boil-Out to clean and 1.
  • Page 29 O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL S TA R T U P & G E N E R A L O P E R AT I O N BOIL-OUT 7.

  • Page 30: Deluxe Control - Programmed Product Key Operation

    O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL P R O G R A M M E D P R O D U C T K E Y O P E R AT I O N 1 .
  • Page 31 O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL P R O G R A M M E D P R O D U C T K E Y O P E R AT I O N 5 .

  • Page 32: Deluxe Control - Manual Operation

    O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL M A N U A L O P E R AT I O N Press and hold the “ON/OFF” key for 1 second to energize the fryer. The following will appear in the Alpha/Numeric Display: Á...
  • Page 33 O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL M A N U A L O P E R AT I O N Press the “MANUAL TIME KEY” after the correct amount of time has been entered. The fryer basket will automatically 3:30 lower into the cooking shortening/oil.

  • Page 34: Deluxe Control - Programming Overview

    O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL C O N T R O L P R O G R A M M I N G O V E R V I E W Initial access to the programming mode must start with the control in the “OFF”...

  • Page 35: Deluxe Control - Programming The Control

    O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL P R O G R A M M I N G T H E C O N T R O L Starting with the control in the “OFF”...
  • Page 36 O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL P R O G R A M M I N G T H E C O N T R O L “SetPoint 3 5 0 °F This program allows the operator to change the temperature of the frypot oil/shortening.
  • Page 37 O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL P R O G R A M M I N G T H E C O N T R O L “Product”...
  • Page 38 O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL P R O G R A M M I N G T H E C O N T R O L “Product”...
  • Page 39 O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL P R O G R A M M I N G T H E C O N T R O L “Product”...
  • Page 40 O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL P R O G R A M M I N G T H E C O N T R O L “Product”...
  • Page 41 O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL P R O G R A M M I N G T H E C O N T R O L “Product”...
  • Page 42 O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL P R O G R A M M I N G T H E C O N T R O L The Basket Lift program provides the operator with the ability to enable or disable the “BsktLift”...
  • Page 43 O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL P R O G R A M M I N G T H E C O N T R O L E N G The language option is only available in English “ENG”...
  • Page 44 O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL P R O G R A M M I N G T H E C O N T R O L The filter program is a monitor to notify the operator to service the oil/shortening after a “FILTER”...
  • Page 45 O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL P R O G R A M M I N G T H E C O N T R O L “FILTER CNT”...
  • Page 46 O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL P R O G R A M M I N G T H E C O N T R O L “LO BAND”...

  • Page 47: Temperature Verification

    Compare the thermometer reading with temperature shown in the control to make certain the readings are reasonably close. If there is a wide discrepancy, perform a complete fryer shutdown and contact Alto-Shaam service. ERROR CODE DISPLAY MESSAGES PROBABLE CAUSE...
  • Page 48 O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL T E M P E R AT U R E V E R I F I C AT I O N ( C O N T I N U E D ) 1 .

  • Page 49: Oil/Shortening Filtration

    O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL O I L / S H O R T E N I N G F I LT R AT I O N Careful observation of the finished food product will 1.

  • Page 50: Filter Replacement

    O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL F I LT E R R E P L A C E M E N T 1. With the DRAIN in the “CLOSED” position, pull the trolley from the fryer and disconnect the hose from the fryer.

  • Page 51: Filter Cleaning & Maintenance

    O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL F I LT E R C L E A N I N G & M A I N T E N A N C E To discard deteriorated oil/shortening, the trolley Make certain to use hand protection when NOTE:...

  • Page 52: Cleaning & Maintenance - Nozzle

    O P E R A T I N G I N S T R U C T I O N S DELUXE CONTROL C L E A N I N G & M A I N T E N A N C E O I L D I S C A R D H O S E O P T I O N : The oil discard hose option (HO-27686) is available The drain can be placed in the “OPEN”...

  • Page 53: Service

    S E R V I C E LOC PART NO DESCRIPTION UNIT LOC PART NO DESCRIPTION UNIT 5004621 WELDMENT, LEFT SIDE PANEL, SC-23670 SCREW,10-32X1/2,NF PHIL,FLAT, SC-24262 1/4-20 X 5/8" SER FGD HD ZP NU-2215 NUT,10-32,NF HEX MS,#18-8 S/S 5004622 ASSY, SUB, SIDE PANEL, RIGHT LA-22376 MADE IN USA LABEL 5006236 ASSY-FAT DRAWER LA-24537 LABEL, 2"...
  • Page 54 S E R V I C E ELEMENT ELEMENT HIGH LIMIT LL-34378 HEATER 1 HEATER 2 HEATER 3 220/208V - EL-34387 EL-34352 EL-34352 240V - EL-34388 EL-34353 EL-34353 415V - EL-34389 EL-34385 EL-34385 440/480V - EL-34389 EL-34354 EL-34354 TEMPERATURE PROBE 5005200 # 8 3 5 1 •...
  • Page 55 S E R V I C E WHITE BLUE 1 ON TOP GREEN 3 ON TOP BLACK BLUE WIRE TO INSIDE LOC PART NO DESCRIPTION UNIT LOC PART NO DESCRIPTION UNIT 1006572 CONTROL PANEL,MIDDLE ST-22193 STUD,CT M6 X 27 MM, 1/4 TURN TT-34245 THERMOSTAT, HI-LIMIT WS-22195 WASHER, SAFETY, STEEL SW-34254 SWITCH, CAM, FOR SINGLE PHASE...
  • Page 56 S E R V I C E 5.793 147.14 12.750 323.85 4.092 103.94 LOC PART NO DESCRIPTION UNIT PART NO DESCRIPTION UNIT 1005853 BRACKET, BURNER CONTROL, NOT SHOWN: TN-34272 TRANSFORMER, 120V/240V-24V,150VA CD-34380 CORD, SOOW 16 GA, 3 COND. SC-2459 8-32 X 1/4" PHIL SCREW CR-3226 CONNECTOR,TERM.,#10 STUD RING BK-34372 T-BLOCK, MODULAR 5005279 WIRE SET...
  • Page 57 S E R V I C E LOC PART NO DESCRIPTION UNIT 5005602 WELDMENT,GIMBAL LIFT HOLDER 5004478 WELDMENT, LIFT GUIDE 5004477 GUIDE COLUMN HL-27246 WELDMENT, HOLDER, GAS FRYER 1005565 GIMBAL LIFT 1005566 GUARD, LIFT PI-27539 PIN-CLEVIS PI-27540 PIN-COTTER SC-25286 1/4-20 X 3/4" FLANGED HD SC-2661 SCREW,10-32 X1/2,NF PHIL TRUSS M/S SC-23151 10-32 X 3/4"...

  • Page 58: Parts List

    S E R V I C E LOC PART NO DESCRIPTION UNIT LOC PART NO DESCRIPTION UNIT 1005516 PLATE, PUMP, ASF-75G VA-27321 VALVE, DRAIN, 3/4NPT, BALL, MO-26835 5E W / S74 MOTOR NP-27639 3/4" NPT NIPPLE 12" LNG (FOR 208/220/240/280/415V UNITS) EB-27637 90 DEG ELBOW, NPTF, 3/4"...
  • Page 59 S E R V I C E LOC PART NO DESCRIPTION UNIT CS-27253 CASTER, 2" WHEEL CS-27054 CASTER, 2" WHEEL 5006162 FILTER CARTRIDGE HO-27649 HOSE-FILTER PN-27701 WLDMT-FAT DRAWER SC-2661 SCREW,10-32 X1/2,NF PHIL TRUSS M/S # 8 3 5 1 • A S F - 7 5 E E l e c t r i c F r y e r O p e r a t i o n & C a r e M a n u a l • 5 7...
  • Page 60 S E R V I C E LOC PART NO DESCRIPTION QTY UNIT LOC PART NO DESCRIPTION QTY UNIT 1005833 FRYER CONTROL BOARD SC-33706 SCREW, STANDOFF NYLON 6-32 HEX BA-34261 CIRCUIT BOARD, MIXED/RELAY SP-27079 SPACER, 1" FOR .125 HOLE IN .062" BOARD BA-34439 CIRCUIT BOARD-MASTER POWER SP-33707 SPACER, SUPPORT, NYL, 1.4"...

  • Page 61: Wiring Diagrams

    # 8 3 5 1 • A S F - 7 5 E E l e c t r i c F r y e r O p e r a t i o n & C a r e M a n u a l • 5 9...
  • Page 62 # 8 3 5 1 • A S F - 7 5 E E l e c t r i c F r y e r O p e r a t i o n & C a r e M a n u a l • 6 0...
  • Page 63 # 8 3 5 1 • A S F - 7 5 E E l e c t r i c F r y e r O p e r a t i o n & C a r e M a n u a l • 6 1...
  • Page 64 # 8 3 5 1 • A S F - 7 5 E E l e c t r i c F r y e r O p e r a t i o n & C a r e M a n u a l • 6 2...
  • Page 65 # 8 3 5 1 • A S F - 7 5 E E l e c t r i c F r y e r O p e r a t i o n & C a r e M a n u a l • 6 3...
  • Page 66 # 8 3 5 1 • A S F - 7 5 E E l e c t r i c F r y e r O p e r a t i o n & C a r e M a n u a l • 6 4...
  • Page 67 # 8 3 5 1 • A S F - 7 5 E E l e c t r i c F r y e r O p e r a t i o n & C a r e M a n u a l • 6 5...
  • Page 68 # 8 3 5 1 • A S F - 7 5 E E l e c t r i c F r y e r O p e r a t i o n & C a r e M a n u a l • 6 6...

  • Page 69: Frypot Warranty

    EXTENDED LIMITED FRYPOT WARRANTY Alto-Shaam, Inc. warrants to the original purchaser that any frypot that is found to be defective in material or workmanship will, at Alto-Shaam's option, subject to provisions hereinafter stated, be replaced with a new or rebuilt frypot.

  • Page 70: Transportation Damage & Claims

    ALTO-SHA AM, INC. RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE FOR EASY REFERENCE. ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER IN ANY CONTACT WITH ALTO-SHAAM REGARDING THIS APPLIANCE. Model: Date Installed:...

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