Alto-Shaam ASF-60G Installation, Operation And Maintenance Manual
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Alto-Shaam ASF-60G Installation, Operation And Maintenance Manual

Alto-Shaam ASF-60G Installation, Operation And Maintenance Manual

Gas fryers with basic control frytech series
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Download this manual See also: Operation & Installation Manual, Manual
ASF-60G shown with
optional automatic
basket lifts
ASF-75G shown with
optional automatic
basket lifts
W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: 262.251.3800 • 800.558.8744
.
.
.
p r i n t e d i n u
s
a
ASF-60G and
Gas Fryers
Basic Control
• INSTALLATION
• OPERATION
• MAINTENANCE
/
FAX: 262.251.7067 • 800.329.8744
USA
CANADA
www.alto-shaam.com
G A S F R Y E R
F r y T e c h S e r i e s
ASF-75G
with
.
.
.
U
S
A
ONLY
M N - 2 8 6 4 1 • 0 9 / 1 0

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  • Page 1 W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PHONE: 262.251.3800 • 800.558.8744 FAX: 262.251.7067 • 800.329.8744 CANADA ONLY www.alto-shaam.com M N - 2 8 6 4 1 • 0 9 / 1 0 p r i n t e d i n u...

  • Page 2: Table Of Contents

    Delivery Service Unpacking Service Troubleshooting 31-32 Safety Procedures and Precautions ASF-75G Service Views 34-38 ASF-60G Service Views 39-42 Installation Installation Requirements 5-11 Wire Diagrams Dimension Drawings, weights & capacities ASF-75G, 120V Clearance Requirements ASF-75G, 230V Site Installation & Leveling ASF-60G, 120V Ventilation ASF-60G, 230V Gas Specifications...

  • Page 3: Delivery

    Additional model. Contact the Alto-Shaam Tech Team Service manuals are available from the Alto-Shaam Department if you have any questions concerning Tech Team Service Department.

  • Page 4: Safety Procedures And Precautions

    I N S T A L L A T I O N I N S T A L L A T I O N SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the 1. This appliance is intended to cook, hold safe operation of electrically and/or gas energized or process foods for the purpose of human equipment.
  • Page 5 I N S T A L L A T I O N I N S T A L L A T I O N A S F - 7 5 G S P E C I F I C A T I O N S STANDARD ACCESSORIES DIMENSIONS exterior...
  • Page 6 I N S T A L L A T I O N A S F - 6 0 G S P E C I F I C A T I O N S STANDARD ACCESSORIES DIMENSIONS exterior h x w x d Basket, Half-Size BS-27963 asf-60g...
  • Page 7 I N S T A L L A T I O N D A N G E R D A N G E R IMPROPER INSTALLATION, AVERTISSEMENT : UNE INSTALLATION, ALTERATION, ADJUSTMENT, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON SERVICE, OR MAINTENANCE COULD CONFORME AUX NORMES PEUT CAUSER RESULT IN SEVERE INJURY, DEATH,...
  • Page 8 I N S T A L L A T I O N S I T E I N S T A L L A T I O N It is the responsibility of the installer to verify that 9. DO NOT install this fryer in any area where it may be this fryer installation is in compliance with the affected by any adverse conditions such as steam or specifications listed in this manual and with local code...
  • Page 9 I N S T A L L A T I O N V E N T I L A T I O N D A N G E R W A R N I N G This appliance shall be installed in Installation, air adjustment and/or service work must be in accordance conformity with the current regulations...

  • Page 10: Installation Requirements

    I N S T A L L A T I O N G A S S P E C I F I C A T I O N S The Alto-Shaam open gas fryer has been set to operate The appliance and its individual shutoff valve must be...

  • Page 11: Leak Testing

    I N S T A L L A T I O N G A S C O N N E C T I O N D A N G E R In the U.S.A., installation must conform to local codes or, in the absence of local codes, with the current edition of the National Fuel Gas Code, Installation, air adjustment and/or service work must be in accordance...

  • Page 12: Restraint Requirements - Mobile Equipment

    I N S T A L L A T I O N R E S T R A I N T R E Q U I R E M E N T S - M O B I L E E Q U I P M E N T The fryer must be supplied with a connector that complies with all state and local installation codes.
  • Page 13 I N S T A L L A T I O N E L E C T R I C A L R E Q U I R E M E N T S D A N G E R D A N G E R To avoid electrical shock, this ENSURE POWER SOURCE...

  • Page 14: Oil/Shortening Requirements

    O P E R A T I O N O P E R A T I O N O I L / S H O R T E N I N G R E Q U I R E M E N T S OIL/SHORTENING REQUIREMENTS D A N G E R The ASF-75G requires 73-pounds (33 kg) of oil or...

  • Page 15: Controls Behind Access Panel

    O P E R A T I O N O P E R A T I O N C O N T R O L S B E H I N D A C C E S S P A N E L ASF-60G, 120V ASF-60G, 230V kettle drain...
  • Page 16 O P E R A T I O N B O I L - O U T P R O C E D U R E NOTE: NOTE: Perform an initial boil-out to clean and Manual Boil-Out can only be performed sanitize the fryer before operating.
  • Page 17 O P E R A T I O N B O I L - O U T P R O C E D U R E For filtration-equipped fryers: Place a small amount of C A U T I O N clean, liquid oil in the clean fat drawer.
  • Page 18 OIL HI-LIMIT RESET button for a period of 3-seconds to restart the control. 1. Service is to be performed by an authorized Alto-Shaam service agent. 2. Ensure all local electrical codes, fire codes, and all other requirements such as hood installation have...
  • Page 19 O P E R A T I O N C L E A N I N G & M A I N T E N A N C E D A N G E R DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING.
  • Page 20 O P E R A T I O N OIL FILTRATION INSTRUCTIONS (FOR UNITS WITH INSTALLED OPTION) Careful observation of the finished food product will 6. Press the PUMP “ON” and allow the fryer to refill help determine optimal filtering frequency. Filtering to the recommended level adding additional oil/ the cooking oil at regular intervals will help ensure food shortening as required to maintain proper fill level.
  • Page 21 O P E R A T I O N OIL FILTRATION INSTRUCTIONS (FOR UNITS WITH INSTALLED OPTION) FILTER REPLACEMENT 1. With the DRAIN in the “CLOSED” position, pull the trolley from the fryer and disconnect the hose from the fryer. Take care when pulling trolley from fryer as it has sharp edges. 2.
  • Page 22 O P E R A T I O N OIL FILTRATION INSTRUCTIONS (FOR UNITS WITH INSTALLED OPTION) FILTER CLEANING & MAINTENANCE Make certain the filter is securely fastened to the support basket before returning the assembly to the trolley. NOTE: Make certain to use hand protection when working with hot surfaces.
  • Page 23 O P E R A T I O N OIL FILTRATION INSTRUCTIONS (FOR UNITS WITH INSTALLED OPTION) CLEANING & MAINTENANCE O IL D ISCA RD H OSE OP T I O N : The drain can be placed in the “OPEN” or “CLOSED”...
  • Page 24 O P E R A T I O N ALL SUGGESTED FRYING TIMES ARE BASED ON A FULL LOAD OF PRODUCT Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overfl ow. Do not over fi ll the basket. Food needs to be surrounded by oil for best frying results. S U G GES T ED FR Y I NG T I M ES i t e m m i n u t e s t e m p e r a t u r e d i s p l a y...
  • Page 25 O P E R A T I O N ALL SUGGESTED FRYING TIMES ARE BASED ON A FULL LOAD OF PRODUCT Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overfl ow. Do not over fi ll the basket. Food needs to be surrounded by oil for best frying results. S U G GES T ED FR Y I NG T I M ES IT E M M I N U TES T EM PE RATU R E Eggplant...
  • Page 26 B A S I C C O N T R O L O P E R A T I O N B A S I C C O N T R O L O P E R A T I O N P A N E L I D E N T I F I C A T I O N CO NT R OL P ANE L I DE N T I F I C A T I ON 1.
  • Page 27 B A S I C C O N T R O L O P E R A T I O N B A S I C C O N T R O L O P E R A T I O N LE FT A ND RI GHT B AS K E T OP E RAT I O N NOTE: Because each fryer station is controlled separately, the following procedures must be followed...
  • Page 28 B A S I C C O N T R O L O P E R A T I O N LEFT A ND RI GHT B A S K E T O P ER AT I ON 6. Press the LEFT B AS K E T or R I G H T B A S KE T button to stop alarm. 7.
  • Page 29 B A S I C C O N T R O L O P E R A T I O N S Y N CHRONIZED B A SK E T S OP T I O N NOTE: Because each fryer station is controlled separately, the following procedures must be followed for every component fryer in multiple-station units.
  • Page 30 B A S I C C O N T R O L O P E R A T I O N CO N T ROL PRO G R A M MI NG O VE RVI E W C A U T I O N THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR...
  • Page 31 B A S I C C O N T R O L O P E R A T I O N PR OG RA MMI NG T HE CO NT R O L C A U T I O N THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR...
  • Page 32 B A S I C C O N T R O L O P E R A T I O N PROGRA MM I NG T HE C ON T R O L C A U T I O N THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR...
  • Page 33 If there is a wide discrepancy, perform a complete fryer station shutdown and contact Alto-Shaam service. AL A RM ME SSAG ES...
  • Page 34 S E R V I C E S E R V I C E T R O U B L E S H O O T I N G 1. FRYER WILL NOT POWER-UP A. Make certain cord is plugged in and breaker is turned “ .”...
  • Page 35 EXTENDED LIMITED FRYPOT WARRANTY Alto-Shaam, Inc. warrants to the original purchaser that any frypot that is found to be defective in material or workmanship will, at Alto-Shaam’s option, subject to provisions hereinafter stated, be replaced with a new or rebuilt frypot.
  • Page 36 A S F - 7 5 G S E R V I C E A S F - 7 5 G S E R V I C E Gas F ryer Operati on & Care Manual • 34 Gas F ryer Operati on & Care Manual • 34...
  • Page 37 A S F - 7 5 G S E R V I C E A S F - 7 5 G S E R V I C E 5009557 230V ELECTRIC ASSY, MOTOR MOUNT ITEM PART NO DESCRIPTION 1009269 MOTOR PLATE TN-34613 TRANSFORMER-50VA, 50/60HZ, CE BK-34372...

  • Page 38: Door Assembly

    A S F - 7 5 G S E R V I C E 5009210 BASIC CONTROL ASSEMBLY ITEM PART NO DESCRIPTION 5009212 WELDMENT-CONTROL PANEL, ASF-75 BSC IN-22985 INSULATION, 1/2” CERAMIC WOOL PE-28022 OVERLAY WITH MEMBRANE CC-34499 CONTROL-SIMPLE NU-2361 NUT-# 6-32 5008599 DOOR ASSEMBLY " 2 ITEM PART NO DESCRIPTION 5009177 DOOR, ASF-75...
  • Page 39 A S F - 7 5 G S E R V I C E 5009207 KETTLE AND GAS TRAIN ITEM PART NO DESCRIPTION KE-27084 FADO HRSN3, GAS SA-27007 SEAL, SPARK PLUG PI-27001 PIN, SPARK IGNITION SA-27005 SEAL. SPARK PLUG BN-34226 BURNER-HE SA-27006 SEAL-FAN BURNER FA-34232 FAN VA-27068 VAVLE, VENTURI SA-27930 SEAL, GAS VALVE 10 VA-34458...
  • Page 40 A S F - 7 5 G S E R V I C E 5009558 LOWER FRONT PANEL ASSY ITEM PART NO DESCRIPTION 1010175 PANEL, FRONT LOWER ASF-75G TT-34245 THERMOSTAT, HI-LIMIT PA-27057 PLATE-LIGHT MOUNTING LT-34281 LIGHT-ALARM LT-34280 LIGHT-IGNITION ALARM SW-34254 SWITCH, CAM, FOR SINGLE PHASE 1 SC-22271 SCREWS,M4-0.7X6MM PHIL SW-33495 SWITCH-PUSH BUTTON SPST Gas F ryer Operati on &...
  • Page 41 A S F - 6 0 G S E R V I C E A S F - 6 0 G S E R V I C E A S F - 6 0 G S E R V I C E Gas F ryer Operati on &...
  • Page 42 A S F - 6 0 G S E R V I C E A S F - 6 0 G S E R V I C E 5007518 LIFT ASSEMBLY-ASF-60 5007581 KETTLE ASSY, BASIC CONTROL ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION...
  • Page 43 A S F - 6 0 G S E R V I C E A S F - 6 0 G S E R V I C E 5009150 DOOR 5007737 DRAIN PANEL & SWITCHES ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION 1...
  • Page 44 A S F - 6 0 G S E R V I C E 5007494 BASIC CONTROL PANEL ASSEMBLY ITEM PART NO DESCRIPTION 1 5007565 WLDMT, BASIC CONTROL PANEL 2 CC-34499 BASIC CONTROL 3 PE-27929 BASIC PANEL OVERLAY 4 NU-2361 NUT, 6-32 HEX, S/S Gas F ryer Operati on & Care Manual • 42...
  • Page 45 A S F - 7 5 G S E R V I C E A S F - 7 5 G S E R V I C E Gas F ryer Operati on & Care Manual • 43 Gas F ryer Operati on & Care Manual • 43...
  • Page 46 A S F - 7 5 G S E R V I C E A S F - 7 5 G S E R V I C E Gas F ryer Operati on & Care Manual • 44 Gas F ryer Operati on & Care Manual • 44...
  • Page 47 A S F - 6 0 G S E R V I C E Gas F ryer Operati on & Care Manual • 45...
  • Page 48 A S F - 6 0 G S E R V I C E A S F - 6 0 G S E R V I C E Gas F ryer Operati on & Care Manual • 46 Gas F ryer Operati on & Care Manual • 46...

  • Page 49: Limited Warranty

    This warranty is exclusive and is in lieu of all other warranties, express or implied, including the implied warranties of merchantability and fitness for a particular purpose. In no event shall Alto-Shaam be liable for loss of use, loss of revenue or profit, or loss of product, or for any indirect, special, incidental, or consequential damages. No person except an officer of Alto-Shaam, Inc. is authorized to modify this warranty or to incur on behalf of Alto-Shaam any other obligation or liability in connection with Alto-Shaam equipment.

This manual is also suitable for:

Asf-75gFrytech series

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