Alto-Shaam FryTech ASF-60G Manual
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Alto-Shaam FryTech ASF-60G Manual

Alto-Shaam FryTech ASF-60G Manual

Gas installation operation maintenance
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Download this manual See also: Operation & Installation Manual, Installation, Operation & Maintenance Manual
SF-60G shown with
basic control and optional
automatic basket lifts
SF-75G shown with
basic control and optional
automatic basket lifts
W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: 262.251.3800 • 800.558.8744
.
.
.
P R I N T E D I N U
S
A
®
AS F-60G and
• OPERATION
• MAI NTENANCE
/
USA
CANADA
www.alto-shaam.com
G A S F R Y E R
F r y Te c h S e r i e s
AS F-75G
Gas Fryers
• I N STALLATION
FAX: 262.251.7067 • 800.329.8744
.
.
.
U
S
A
ONLY
M N - 2 8 6 4 1 • 1 0 / 0 8

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Summary of Contents for Alto-Shaam FryTech ASF-60G

  • Page 1 W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PHONE: 262.251.3800 • 800.558.8744 FAX: 262.251.7067 • 800.329.8744 CANADA ONLY www.alto-shaam.com M N - 2 8 6 4 1 • 1 0 / 0 8 P R I N T E D I N U...
  • Page 2 Additional model. Contact the Alto-Shaam service manuals are available from the Alto-Shaam department if you have any questions concerning service department. installation, operation, or maintenance.

  • Page 3: Installation

    I N S T A L L A T I O N SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the 1. This appliance is intended to cook, hold or safe operation of electrically and/or gas energized process foods for the purpose of human equipment.
  • Page 4 I N S T A L L A T I O N A S F - 7 5 G S P E C I F I C A T I O N S H x W x D: EXTERIOR STANDARD ACCESSORIES DIMENSIONS Basket, Half-Size BS-27140...
  • Page 5 I N S T A L L A T I O N A S F - 6 0 G S P E C I F I C A T I O N S H x W x D: EXTERIOR STANDARD ACCESSORIES DIMENSIONS Basket, Half-Size BS-27963...
  • Page 6 I N S T A L L A T I O N N G E R N G E R IMPROPER INSTALLATION, AVERTISSEMENT : UNE INSTALLATION, ALTERATION, ADJUSTMENT, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON SERVICE, OR MAINTENANCE COULD CONFORME AUX NORMES PEUT CAUSER RESULT IN SEVERE INJURY, DEATH DES DOMMAGES À...
  • Page 7 I N S T A L L A T I O N S I T E I N S T A L L A T I O N It is the responsibility of the installer to verify that this dripping water, etc. DO NOT install the fryer over a fryer installation is in compliance with the drain.
  • Page 8 I N S T A L L A T I O N V E N T I L A T I O N N G E R Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certified service technician qualified to work on gas appliances.
  • Page 9 I N S T A L L A T I O N G A S S P E C I F I C A T I O N S The Alto-Shaam open gas fryer has been set to operate The appliance and its individual shutoff valve must be...

  • Page 10: Leak Testing

    I N S T A L L A T I O N G A S C O N N E C T I O N In the U.S.A., installation must conform to local N G E R codes or, in the absence of local codes, with the Installation, air adjustment and/or current edition of the National Fuel Gas Code, service work must be in accordance...

  • Page 11: Risk Of Electric Shock

    I N S T A L L A T I O N R E S T R A I N T R E Q U I R E M E N T S - M O B I L E E Q U I P M E N T The fryer must be supplied with a connector that complies with all state and local installation codes.
  • Page 12 I N S T A L L A T I O N E L E C T R I C A L R E Q U I R E M E N T S locate the wire size posted on the label located on the electrical control box cover, behind the service panel or N G E R elsewhere listed in this manual.

  • Page 13: Operation

    O P E R A T I O N O I L / S H O R T E N I N G R E Q U I R E M E N T S Check the quality of the oil/shortening in the frypot on a The ASF-75G requires 73-pounds (33 kg) of oil or daily basis for signs of deterioration.
  • Page 14 “ - A S - ” , the software version, and then “ C Y ” . 1. Service is to be performed by an authorized Alto-Shaam service agent. 8. When the fryer has reached 135°F, the melt cycle is complete and the L E D display on the control 2.
  • Page 15 ± front access door to the “ O F F ” position. 1. Service is to be performed by an authorized The fryer is Alto-Shaam service agent. NOTE: furnished with a hi-limit safety shutoff that FOR YOUR PROTECTION 2. Assure all local electrical codes, fire codes, and...
  • Page 16 O P E R A T I O N B A S I C C O N T R O L B O I L - O U T Perform an initial Boil-Out to clean and 7. Turn the Master Power Switch located behind the sanitize the fryer station before front access door to the “...
  • Page 17 O P E R A T I O N D E L U X E C O N T R O L B O I L - O U T Perform an initial Boil-Out to clean and 1. Open the front access door. With the sanitize the fryer before operating..
  • Page 18 O P E R A T I O N D E L U X E C O N T R O L B O I L - O U T 5. Press and hold the Program Key for 8. Following the boil-out procedure and rinse, 10 seconds.
  • Page 19 O P E R A T I O N C L E A N I N G & M A I N T E N A N C E N G E R DISCONNECT UNIT FROM POWER SOURCE BEFORE CLE NING OR SERVICING. 4.
  • Page 20 O P E R A T I O N A S F - 7 5 G O I L / S H O R T E N I N G F I LT R A T I O N Careful observation of the finished food product will 1.

  • Page 21: Filter Replacement

    O P E R A T I O N A S F - 7 5 G O I L / S H O R T E N I N G F I LT R A T I O N FILTER REPLACEMENT 1.

  • Page 22: Filter Cleaning & Maintenance

    O P E R A T I O N A S F - 7 5 G O I L / S H O R T E N I N G F I LT R A T I O N FILTER CLEANING & MAINTENANCE Make certain to use hand protection when To discard deteriorated oil/shortening, the trolley NOTE:...

  • Page 23: Cleaning And Maintenance

    O P E R A T I O N A S F - 7 5 G O I L / S H O R T E N I N G F I LT R A T I O N CLEANING & MAINTENANCE The drain can be placed in the “OPEN”...

  • Page 24: S Ugges Ted Frying Tim Es

    O P E R A T I O N ALL SUGGESTED FRYING TIMES ARE BASED ON A FULL LOAD OF PRODUCT Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overflow. Do not over fill the basket.
  • Page 25 O P E R A T I O N ALL SUGGESTED FRYING TIMES ARE BASED ON A FULL LOAD OF PRODUCT Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overflow. Do not over fill the basket.

  • Page 26: B A S I C C O N T R O L O P E R A T I O N

    B A S I C C O N T R O L O P E R A T I O N P A N E L I D E N T I F I C A T I O N º...
  • Page 27 B A S I C C O N T R O L O P E R A T I O N L E F T A N D R I G H T B A S K E T O P E R AT I O N Because each fryer station is controlled separately, the following procedures must be followed for every component fryer in multiple-station units.
  • Page 28 B A S I C C O N T R O L O P E R A T I O N L E F T A N D R I G H T B A S K E T O P E R AT I O N 6.
  • Page 29 B A S I C C O N T R O L O P E R A T I O N S Y N C H R O N I Z E D B A S K E T S O P T I O N Because each fryer station is controlled separately, the following procedures must be followed for NOTE: every component fryer in multiple-station units.
  • Page 30 B A S I C C O N T R O L O P E R A T I O N C O N T R O L P R O G R A M M I N G O V E R V I E W This section is provided for the assistance of qualified personnel only and is not intended for use by untrained or unauthorized personnel.
  • Page 31 B A S I C C O N T R O L O P E R A T I O N P R O G R A M M I N G T H E C O N T R O L This section is provided for the assistance of qualified personnel only and is not intended for use by untrained or unauthorized personnel.
  • Page 32 B A S I C C O N T R O L O P E R A T I O N P R O G R A M M I N G T H E C O N T R O L This section is provided for the assistance of qualified personnel only and is not intended for use by untrained or unauthorized personnel.
  • Page 33 If there is a wide discrepancy, perform a complete fryer station shutdown and contact Alto-Shaam service. A L A R M M E S S A G E S...

  • Page 34: D E L U X E C O N T R O L O P E R A T I O N

    D E L U X E C O N T R O L O P E R A T I O N P A N E L I D E N T I F I C A T I O N ³...
  • Page 35 D E L U X E C O N T R O L O P E R A T I O N P R O G R A M M E D P R O D U C T K E Y O P E R AT I O N 1 .
  • Page 36 D E L U X E C O N T R O L O P E R A T I O N P R O G R A M M E D P R O D U C T K E Y O P E R AT I O N 5 .
  • Page 37 D E L U X E C O N T R O L O P E R A T I O N M A N U A L O P E R AT I O N Press and hold the ON/OFF key for 1 second to energize the fryer. The following will appear in the Alpha/Numeric Display: Á...
  • Page 38 D E L U X E C O N T R O L O P E R A T I O N M A N U A L O P E R AT I O N Press the MANUAL TIME key after the correct amount of time has been entered. The fryer basket will automatically lower into the cooking 3:30 shortening/oil.
  • Page 39 D E L U X E C O N T R O L O P E R A T I O N C O N T R O L P R O G R A M M I N G O V E R V I E W Initial access to the programming mode must start with the control in the OFF position.
  • Page 40 D E L U X E C O N T R O L O P E R A T I O N P R O G R A M M I N G T H E C O N T R O L Starting with the control in the OFF position, press and hold the “PROGRAM”...
  • Page 41 D E L U X E C O N T R O L O P E R A T I O N P R O G R A M M I N G T H E C O N T R O L “SetPoint 3 5 0 °F This program allows the operator to change the temperature of the frypot oil/shortening.
  • Page 42 D E L U X E C O N T R O L O P E R A T I O N P R O G R A M M I N G T H E C O N T R O L “Product”...
  • Page 43 D E L U X E C O N T R O L O P E R A T I O N P R O G R A M M I N G T H E C O N T R O L “Product”...
  • Page 44 D E L U X E C O N T R O L O P E R A T I O N P R O G R A M M I N G T H E C O N T R O L “Product”...
  • Page 45 D E L U X E C O N T R O L O P E R A T I O N P R O G R A M M I N G T H E C O N T R O L “Product”...
  • Page 46 D E L U X E C O N T R O L O P E R A T I O N P R O G R A M M I N G T H E C O N T R O L “Product”...
  • Page 47 D E L U X E C O N T R O L O P E R A T I O N P R O G R A M M I N G T H E C O N T R O L The Basket Lift program provides the operator with the ability to enable or disable the “BsktLift”...
  • Page 48 D E L U X E C O N T R O L O P E R A T I O N P R O G R A M M I N G T H E C O N T R O L E N G The language option is only available in English “ENG”...
  • Page 49 D E L U X E C O N T R O L O P E R A T I O N P R O G R A M M I N G T H E C O N T R O L The filter program is a monitor to notify the operator to service the oil/shortening after a “FILTER”...
  • Page 50 D E L U X E C O N T R O L O P E R A T I O N P R O G R A M M I N G T H E C O N T R O L “FILTER CNT”...
  • Page 51 D E L U X E C O N T R O L O P E R A T I O N P R O G R A M M I N G T H E C O N T R O L “LO BAND”...

  • Page 52: First Time Use

    Compare the thermometer reading with temperature shown in the control to make certain the readings are reasonably close. If there is a wide discrepancy, perform a complete fryer shutdown and contact Alto-Shaam service. ERROR CODE DISPLAY MESSAGES PROBABLE CAUSE...
  • Page 53 D E L U X E C O N T R O L O P E R A T I O N 1 . Press and hold the ON/OFF key for 1 second. One of the following will appear in the alpha/numeric display: Á...

  • Page 54: Troubleshooting

    T R O U B L E S H O O T I N G 1. FRYER WILL NOT POWER-UP A. Make certain cord is plugged in and breaker is turned “ .” B. Ensure the drain switch is turned to the “ ”...
  • Page 55 EXTENDED LIMITED FRYPOT WARRANTY Alto-Shaam, Inc. warrants to the original purchaser that any frypot that is found to be defective in material or workmanship will, at Alto-Shaam's option, subject to provisions hereinafter stated, be replaced with a new or rebuilt frypot.
  • Page 56 A S F - 7 5 G S E R V I C E G a s F r y e r O p e r a t i o n & C a r e M a n u a l • 5 5...
  • Page 57 A S F - 7 5 G S E R V I C E 5004459 120V PUMP ASSEMBLY ITEM PART NO DESCRIPTION 1005516 PLATE, PUMP MO-26835 5E W / S74 MOTOR FT-27023 FELX. STAINLESS STEEL EB-27255 ELBOW, 90 STREET, 3/4M X 3/4F EB-27024 ELBOW, .75NPT F X .75NPT F CR-33802...
  • Page 58 A S F - 7 5 G S E R V I C E 5004473 DELUXE CONTROL ASSEMBLY ITEM PART NO DESCRIPTION 5004420 WELDMENT, CONTROL PANEL 5005053 ASSY-CIRCUIT BOARD IN-22985 INSULATION, 1/2" CERAMIC WOOL PE-26571 MAIN OVERLAY-WATLOW WS-27045 WASHER, #8, LOCK WASHER NU-2296 NUT, HEX #8-32 PE-26572...

  • Page 59: Door Assembly

    A S F - 7 5 G S E R V I C E 5005801 DOOR ASSEMBLY 24.803 630.00 ITEM PART NO DESCRIPTION 1007063 DOOR, OUTER FRYER 1007443 INNER PANEL, FRYER DOOR 1007061 PLATE, MAGNET HG-26994 HINGE, FEMALE, DOOR 5006236 FAT DRAWER ASSEMBLY ITEM PART NO DESCRIPTION CS-27253...
  • Page 60 A S F - 7 5 G S E R V I C E 5005134 120V ELECTRICAL ASSEMBLY ITEM PART NO DESCRIPTION 1005853 BRACKET, BURNER CONTROL 5004611 WIRE SET BK-34372 T-BLOCK, MODULAR BN-34266 IGNITION MODULE, STARTER CB-34330 CABLE, FLAME IGNITOR, BLACK CB-34331 CABLE, FLAME SENSOR, RED CD-34380...
  • Page 61 A S F - 6 0 G S E R V I C E G a s F r y e r O p e r a t i o n & C a r e M a n u a l • 6 0...
  • Page 62 A S F - 6 0 G S E R V I C E 5008499 KETTLE ASSY, DELUXE CONTROL 5007518 LIFT ASSEMBLY-ASF-60 ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION KE-27823 KETTLE SA-27007 SEAL-SPARK PLUG 1008420 GUIDE COLUMN PI-27001 PIN-SPARK IGNITION 1008421 GUIDE SUPPORT SA-27005...
  • Page 63 A S F - 6 0 G S E R V I C E 5007737 DRAIN PANEL & SWITCHES 5009150 DOOR ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION 5007555 WLDMT-DOOR 1009234 PANEL, FRONT LOWER TT-34245 THERMOSTAT, HI-LIMIT 1006303 MAGNET BRACKET PA-27057 PLATE-LIGHT MOUNTING RI-2097...
  • Page 64 A S F - 6 0 G S E R V I C E 5007811 DELUXE CONTROL PANEL ASSEMBLY ITEM PART NO DESCRIPTION 5007812 CONTROL PANEL 5007396 CIRCUIT BOARD IN-22985 INSULATION, 1/2” CERAMIC WOOL PE-28090 MAIN OVERLAY WS-27045 WASHER, # 8, LOCK WASHER NU-2296 NUT, HEX # 8-32 PE-28110...
  • Page 65 A S F - 7 5 G S E R V I C E G a s F r y e r O p e r a t i o n & C a r e M a n u a l • 6 4...
  • Page 66 A S F - 7 5 G S E R V I C E G a s F r y e r O p e r a t i o n & C a r e M a n u a l • 6 5...
  • Page 67 A S F - 7 5 G S E R V I C E G a s F r y e r O p e r a t i o n & C a r e M a n u a l • 6 6...
  • Page 68 A S F - 7 5 G S E R V I C E G a s F r y e r O p e r a t i o n & C a r e M a n u a l • 6 7...
  • Page 69 A S F - 6 0 G S E R V I C E G a s F r y e r O p e r a t i o n & C a r e M a n u a l • 6 8...
  • Page 70 A S F - 6 0 G S E R V I C E G a s F r y e r O p e r a t i o n & C a r e M a n u a l • 6 9...
  • Page 71 A S F - 6 0 G S E R V I C E G a s F r y e r O p e r a t i o n & C a r e M a n u a l • 7 0...
  • Page 72 A S F - 6 0 G S E R V I C E G a s F r y e r O p e r a t i o n & C a r e M a n u a l • 7 1...

  • Page 73: Transportation Damage And Claims

    A LT O - S HAA M, I N C . RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE FOR EASY REFERENCE. ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER IN ANY CONTACT WITH ALTO-SHAAM REGARDING THIS APPLIANCE. Model:...
  • Page 74 A S F - 6 0 G S E R V I C E PART NO QUAN UNIT DESCRIPTION PART NO QUAN UNIT DESCRIPTION 1008769 1 EA CHIMNEY VENT, BODY 5008503 1 EA PANEL, LWR, W/DRAIN AS PP-28126 1 EA PIPE, DRAIN 5007737 1 EA PANEL, DRAIN, SWITCH ASSB RI-2097 2 EA RIVET, BLIND, #42, STLN/STLN...
  • Page 75 A S F - 6 0 G S E R V I C E PART NO QUAN UNIT DESCRIPTION PART NO QUAN UNIT DESCRIPTION 18b 5007811 1 EA DELUXE CONTROL PANEL 20b 5007581 1 EA KETTLE\GAS TRAIN, BASIC CTL 1008251 1 EA BOX, MOUNTING, CONTRL BRD 1008588 2 EA BRKT, CHIMNEY HOLD...
  • Page 76 A S F - 6 0 G S E R V I C E PART NO QUAN UNIT DESCRIPTION CM-3585 2 EA CLAMP, WIRE, SELF ADHESIVE CR-34318 1 EA CONNECTOR, PLUG, 3POS, 94V-0 FU-34355 1 EA FUSE, 2A 250V, T-LAG, GLS, MOL FU-34274 1 EA FUSE, 4A SECONDARY, 3AG TYPE SC-2365...
  • Page 77 A S F - 7 5 G S E R V I C E LOC PART NO QUAN UNIT DESCRIPTION LOC PART NO QUAN UNIT DESCRIPTION TA-22182 TAPE, VHB, FOAM, 1”X36YD, ACRYLIC KE-27084 1 KETTLE ASSB, ASF-75G NU-24613 NUT,INSERT,THREADEED,1/4-20 5004452 SIDE PANEL RH ASB,ASF-75G 5004453 PUMP HOLDER PROFILE, RH, ASF-75G...
  • Page 78 A S F - 7 5 G S E R V I C E LOC PART NO QUAN UNIT DESCRIPTION LOC PART NO QUAN UNIT DESCRIPTION MO-27011 MOTOR, LIFT(SIR) ASF-75G LI-34252 LIGHT, PUMP BUTTON, RMQTITAN, LED PI-27539 PIN, 1/4” X 1-1/4”, CLEVIS LT-34280 LIGHT, ALARM, LED, RED BUTTON PI-27540...

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