Alto-Shaam FryTech Series Installation Operation & Maintenance
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Alto-Shaam FryTech Series Installation Operation & Maintenance

Alto-Shaam FryTech Series Installation Operation & Maintenance

Gas fryer battery, ecosmart
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G A S F R Y E R
F r y T e c h S e r i e s
OPTIONAL
AUTOMATIC
FRYER LIFTS
ASF-60DS
DUMP STATION
ASF-60B
ASF-60G
ASF-60UC
FRYER
UTILITY CABINET
TOP & SHELVES
Gas Fryer
Battery
saMple coNfiguRatioN showN
1-5/8" (41mm)
• InstallatIon
• operatIon
7-1/2" (191mm)
• MaIntenance
5015567
w164 n9221 water Street • p.o. box 450 • menomonee falls, wisconsin 53052-0450 uSa
PHONE: 262.251.3800 • 800.558.8744
/
FAX: 262.251.7067 • 800.329.8744
.
.
.
USA
CANADA
U
S
A
ONLY
www.alto-shaam.com
M N - 3 5 4 4 4 • R
0 • 1 0 / 1 2
.
.
.
e v
p R i N t e d i N u
s
a

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Summary of Contents for Alto-Shaam FryTech Series

  • Page 1 Street • p.o. box 450 • menomonee falls, wisconsin 53052-0450 uSa PHONE: 262.251.3800 • 800.558.8744 FAX: 262.251.7067 • 800.329.8744 CANADA ONLY www.alto-shaam.com M N - 3 5 4 4 4 • R 0 • 1 0 / 1 2 p R i N t e d i N u...

  • Page 2: Table Of Contents

    Cleaning Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Unpacking .

  • Page 3: Delivery

    Additional model. Contact the Alto-Shaam Tech Team Service manuals are available from the Alto-Shaam Department if you have any questions concerning Tech Team Service Department.

  • Page 4: Safety Procedures And Precautions

    I N S T A L L A T I O N I N S T A L L A T I O N SAFETY PROCEdURES ANd PRECAUTIONS Knowledge of proper procedures is essential to the 1. This appliance is intended to cook, hold safe operation of electrically and/or gas energized or process foods for the purpose of human equipment.
  • Page 5 I N S T A L L A T I O N A S F - 6 0 B G A S S P E C I F I C A T I O N S The Alto-Shaam fryer/dump station batteries combine up to four (4) ASF-60 fryers, dump station and/or utilicty cabinet in one frame. The battery also includes an oil filtration system. The battery is constructed of stainless steel and features front- and rear- mounted, heavy duty leveling casters. Two fry baskets and a cleaning brush set are included with each fryer. The fryers have a temperature range of 200°F to 400°F (93°C to 205°C). The ASF-60DS dump station features an overhead infrared heating element that...

  • Page 6: Clearance Requirements

    I N S T A L L A T I O N I N S T A L L A T I O N d A N G E R d A N G E R IMPROPER INSTALLATION, AVERTISSEMENT : UNE INSTALLATION, ALTERATION, ADJUSTMENT, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON...
  • Page 7 I N S T A L L A T I O N I N S T A L L A T I O N S I T E I N S T A L L A T I O N It is the responsibility of the installer to verify 9. DO NOT install this appliance in any area where it that this installation is in compliance with the...

  • Page 8: Ventilation

    I N S T A L L A T I O N I N S T A L L A T I O N V E N T I L A T I O N d A N G E R Installation, air adjustment and/or service work must be in accordance with all local codes and must be...

  • Page 9: Gas Specifications

    I N S T A L L A T I O N G A S S P E C I F I C A T I O N S The Alto-Shaam open gas fryer has been set to operate The appliance and its individual shutoff valve must be...
  • Page 10 I N S T A L L A T I O N I N S T A L L A T I O N G A S S P E C I F I C A T I O N S d A N G E R In the U.S.A., installation must conform to local codes or, in the absence of local codes, with the current edition...

  • Page 11: Restraint Requirements - Mobile Equipment

    I N S T A L L A T I O N I N S T A L L A T I O N R E S T R A I N T R E q U I R E M E N T S - M O B I L E E q U I P M E N T The fryer must be supplied with a connector that complies with all state and local installation codes.

  • Page 12: Electrical Requirements

    I N S T A L L A T I O N I N S T A L L A T I O N E L E C T R I C A L R E q U I R E M E N T S d A N G E R d A N G E R To avoid electrical shock, this...

  • Page 13: Operation

    O P E R A T I O N O P E R A T I O N O I L / S H O R T E N I N G R E q U I R E M E N T S OIL/SHORTENING REqUIREMENTS d A N G E R Each ASf-60G frypot requires 62-pounds (28 kg) of oil or...
  • Page 14 ASF-60G BATTERY before operating. 1. Service is to be performed by an authorized Alto-Shaam service agent. 2. Ensure all local electrical codes, fire codes, and all other requirements such as hood installation have been met in the process of installation. 3. open front access door and ensure Kettle Drain valve...

  • Page 15: Panel Identification

    O P E R A T I O N P A N E L I d E N T I F I C A T I O N 1. LED DispLay 7. prEprograMMED proDUct KEys: Press 2. HoLD inDicator to start a cook cycle. Also used in programming. 3.

  • Page 16: Cook Cycle

    O P E R A T I O N O P E R A T I N G T H E C O N T R O L Start a Cook Cycle Press any product key to start a cook cycle. If the key is Start a Cook Cycle programmed, the cooking time will be displayed and Press any product key to start a cook cycle.

  • Page 17: Product Count

    O P E R A T I O N Check product Counts Press and hold the key for 3 seconds. CoUnTS will be displayed. To Check Product Counts : press and hold the P key for 3 seconds. COUNTS will be displayed. Press the key.

  • Page 18: Display Descriptions

    O P E R A T I O N display descriptions (continued) Operating Instructions Controller is in operating Mode. The actual vat Controller is in Operating Mode. Actual vat temperature temperature is more than 10 degrees below the is more than 10 degrees below the programmed vat programmed vat temperature.
  • Page 19 O P E R A T I O N P R O d U C T K E Y P R O G R A M M I N G ( C O N T I N U E d ) program a produCt kEy.
  • Page 20 O P E R A T I O N P R O d U C T K E Y P R O G R A M M I N G ( C O N T I N U E d ) Either press another product SEt global Either press another product...

  • Page 21: System Programming

    O P E R A T I O N S Y S T E M P R O G R A M M I N G Enter System programming ENTER SYSTEM PRO- mode. Press and hold GRAMMING MODE. Press the down arrow key. PRoGRAM will be displayed.
  • Page 22 O P E R A T I O N PROGRAMMING CUSTOM PROdUCT ANd ACTION ALARM NAMES TO THE LIBRARY EntEr library ENTER LIBRARY PRO- programming modE. GRAMMING MODE. PRoGRAM will be displayed. Press the down arrow key. PROGRAM will be displayed. Press and hold Press the down arrow key.

  • Page 23: Suggested Frying Times

    O P E R A T I O N O P E R A T I O N ALL SUGGESTEd FRYING TIMES ARE BASEd ON A FULL LOAd OF PROdUCT Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overfl ow. Do not over fi ll the basket. Food needs to be surrounded by oil for best frying results. S U G GES T Ed FR Y I NG T I M ES i t e M M i n u t e s t e M p e r A t u r e...
  • Page 24 O P E R A T I O N O P E R A T I O N ALL SUGGESTEd FRYING TIMES ARE BASEd ON A FULL LOAd OF PROdUCT Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overfl ow. Do not over fi ll the basket. Food needs to be surrounded by oil for best frying results. S U G GES T Ed FR Y I NG T I M ES IT E M M I N U TES T EM PE RATU R E...

  • Page 25: Cleaning

    C L E A N I N G d A I L Y C L E A N I N G & M A I N T E N A N C E d A N G E R d A N G E R TO AVOID SERIOUS PERSONAL dISCONNECT UNIT FROM INJURY DO NOT STAND ON THE...
  • Page 26 C L E A N I N G OIL FILTRATION INSTRUCTIONS 1. Identify the kettle that requires oil filtration. Only 1 kettle Careful observation of the finished food product will can be drained at a time. help determine optimal filtering frequency. Filtering the cooking oil at regular intervals will help ensure 2. open the front access door. Place the mobile oil drawer food quality.
  • Page 27 C L E A N I N G OIL FILTRATION INSTRUCTIONS FILTER CLEANING & MAINTENANCE Make certain the filter is securely fastened to the filter frame and cartridge before returning the assembly to the NOTE: mobile oil drawer. Make certain to use hand protection when working with hot surfaces. To discard deteriorated oil/shortening, the drawer can be REUSABLE MESH FILTER OPTION: pulled from the fryer and can be rolled to a convenient...
  • Page 28 C L E A N I N G OIL FILTRATION INSTRUCTIONS FILTER REPLACEMENT 1. With the Kettle Drain valve in the “CLOSEd” position, pull the mobile oil drawer from the fryer and disconnect the filtration hose from the fryer. Take care when pulling trolley from fryer as it has sharp edges. 2. Pushing down on filter frame clip, pull side of filter cartridge closest to clip upwards. Slide opposite edge of filter cartridge out from beneath the filter frame lip. 3. Remove used filter and filter ring . Discard filter...
  • Page 29 C L E A N I N G OIL FILTRATION INSTRUCTIONS OIL dISCARd/RINSE HOSE: Note: Never run the filtration pump when all the Kettle Fill Valves and Nozzle Valve are The oil discard hose on assists closed or if neither of the hoses for the both the boil-out and filtration filtration or rinse nozzle are connected.
  • Page 30 C L E A N I N G B O I L - O U T P R O C E d U R E NOTE: NOTES: Perform an initial boil-out to clean and Before and during boil-out: sanitize the fryer before operating. Before draining any kettle, be sure the mobile oil Carbonized deposits along with an accumulation of oil drawer or heat safe container is in its location...
  • Page 31 C L E A N I N G B O I L - O U T P R O C E d U R E 6. Add boil out solution. Carefully follow the C A U T I O N manufacturer’s directions for mixing the boil-out solution.

  • Page 32: Service

    S E R V I C E C O N T R O L T R O U B L E S H O O T I N G PROBLEM CAUSE SOLUTION No power Circuit breaker OFF Check and reset Appliance not plugged in Plug in cord Defective 24VAC transformer...

  • Page 33: Extended Limited Frypot Warranty

    ExtEndEd limitEd frypot warranty Alto-Shaam, Inc. warrants to the original purchaser that any frypot that is found to be defective in material or workmanship will, at Alto-Shaam’s option, subject to provisions hereinafter stated, be replaced with a new or rebuilt frypot.
  • Page 34 S E R V I C E ASF-60B GAS Fryer BAttery reference only OPTIONAL AUTOMATIC FRYER LIFTS ASF-60DS DUMP STATION ASF-60G FRYER ASF-60UC UTILITY CABINET TOP & SHELVES MANIFOLD 90.0° ITEM DESCRIPTION PE-29469 Fryer Panel Overlay HG-2015 Hinge Assembly (each appliance) SC-2072 Screws for Hinge Assembly 5014682...
  • Page 35 S E R V I C E ASF-60B GAS Fryer Kettle ASSemBly ITEM DESCRIPTION 5009432 Kettle, ASF-60G SA-27007 Seal, Spark Plug PI-27001 Pin, Flame Sensor SA-27005 Seal, Gas Burner BN-34226 Burner, HE Gas Fryer SA-27006 Seal, Fan Burner FA-34232 Fan, Gas Fryer, 120V VA-27068 Valve, Venturi SA-27930...
  • Page 36 S E R V I C E ASF-60G BAttery 120V electricAl pAcKAGeS WITHOUT LIFTS REFERENCE DRAWING 5014939 WITH LIFT OPTION REFERENCE DRAWING 5014928 120V ELEC. LIFT PKG. ASF-60G 67501 ITEM DESCRIPTION 120V with Lift 120V w/o Lift SC-22766 Screw, M5 Pan Head 1013188 Lift Hole Cover Plate –...
  • Page 37 S E R V I C E liFt ASSemBly – 5014863 shown Pa rt n u m b e rs a nd d ra w i n g s a re s u b j e c t t o c h a n g e wi t h o u t n o t i c e . MN-3 5444 •...
  • Page 38 S E R V I C E electricAl ASSemBly, 120V – ASF-60G 120V CONFIGURATION REFERENCE DRAWING 5014823 ITEM DESCRIPTION ITEM DESCRIPTION 77450 120V Wiring Diagram HD-26792 Handle 1013069 120V Electrical Box TT-34245 Thermostat, Hi-Limit 1013070 Electrical Box Cover LT-34280 Light, Ignition Alarm SC-22766 Screw, M5 NU-2187...
  • Page 39 S E R V I C E electricAl ASSemBly, reFerence drAwinG 5014722 MN-3 5444 • Gas Frye r B attery Operati on & Care Manua l • 37...
  • Page 40 S E R V I C E control pAnel ASSemBly, ASF-60G – 5013197 shown ITEM DESCRIPTION Nut, #8-32 UNC KEPS ZP NU-26526 1/2" Self Adhesive Gasket 3ft GS-2019 Control, ASF-60, 10 Button CC-34997 Weldment, Control Panel 15" 5013196 Bracket, Controller Support 1011993 Cable Harness Control CB-34999...
  • Page 41 S E R V I C E VAlVe drAin ASSemBly, ASF-60B GAS BAttery- reference drawing 5015568 shown ITEM PART NUMBER DESCRIPTION 1013117 DRAIN VALVE HANDLE SL-29640 HANDLE,VINYL,SLIP-ON EB-35462 ELBOW,1-1/4" NPT STREET EL 1013723 BRACKET,VALVE MOUNT,ASF-60B VA-28950 BALL VALVE-1 1/4" NPT SC-2069 SCREW,8-32 X 1,NC PHILLIPS PAN VA-28274...
  • Page 42 S E R V I C E FiltrAtion ASSemBly, ASF-60B GAS BAttery – reference drawing 5015569 shown FILTRATION CONTROL,MOUNT ASSEMBLY, ASF BATTERY 5015569 ITEM DESCRIPTION ITEM DESCRIPTION 101191 Mounting Bracket FT-28298 Fitting, Adapter 37° to NPTF 1011218 Valve, Handle for VA-28274 LI-34251 Switch, Push Button...

  • Page 43: Transportation Damage And Claims

    This warranty is exclusive and is in lieu of all other warranties, express or implied, including the implied warranties of merchantability and fitness for a particular purpose. In no event shall Alto-Shaam be liable for loss of use, loss of revenue or profit, or loss of product, or for any indirect, special, incidental, or consequential damages.

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Asf-60bAsf-60gFry tech asf-60b

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