Alto-Shaam FryTech Series Installation Operation & Maintenance
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Alto-Shaam FryTech Series Installation Operation & Maintenance

Alto-Shaam FryTech Series Installation Operation & Maintenance

Electric fryers with basic control
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E L E C T R I C F R Y E R
F r y T e c h S e r i e s
ASF-60E and
ASF-75E
Electric Fryers
with
Basic Control
ASF-75E shown with
basic control and optional
automatic basket lifts
• InstallatIon
• operatIon
• MaIntenance
w164 N9221 water Street • P.O. Box 450 • Menomonee falls, wisconsin 53052-0450 uSA
PHONE: 262.251.3800 • 800.558.8744
/
FAX: 262.251.7067 • 800.329.8744
.
.
.
USA
CANADA
U
S
A
ONLY
www.alto-shaam.com
M N - 2 8 6 4 2 • 1 2 / 1 1
.
.
.
p r i n t e d i n u
s
a

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Summary of Contents for Alto-Shaam FryTech Series

  • Page 1 • InstallatIon • operatIon • MaIntenance w164 N9221 water Street • P.O. Box 450 • Menomonee falls, wisconsin 53052-0450 uSA PHONE: 262.251.3800 • 800.558.8744 FAX: 262.251.7067 • 800.329.8744 CANADA ONLY www.alto-shaam.com M N - 2 8 6 4 2 • 1 2 / 1 1 p r i n t e d i n u...

  • Page 2: Table Of Contents

    Service Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Unpacking .

  • Page 3: Delivery

    Additional model. contact the alto-Shaam Tech Team Service manuals are available from the Alto-Shaam department if you have any questions concerning Tech Team Service Department.

  • Page 4: Safety Procedures And Precautions

    I N S T A L L A T I O N I N S T A L L A T I O N SAFETy PROCEdURES ANd PRECAUTIONS Knowledge of proper procedures is essential to the 1. This appliance is intended to cook, hold safe operation of electrically and/or gas energized or process foods for the purpose of human equipment.

  • Page 5: Dimension Drawings, Weights & Capacities

    I N S T A L L A T I O N I N S T A L L A T I O N A S F - 7 5 E S P E C I F I C A T I O N S wEIgHT dIMENSIONS net weight...
  • Page 6 I N S T A L L A T I O N A S F - 6 0 E S P E C I F I C A T I O N S STANdARd ACCESSORIES dIMENSIONS exterior h x w x d 44-3/8" x 15-3/4" x 33-5/8" (1127mm x 400mm x 854mm) Basket, Half-Size BS-27963...

  • Page 7: Installation Requirements

    I N S T A L L A T I O N d A N g E R d A N g E R IMPROPER INSTALLATION, AVERTISSEMENT : UNE INSTALLATION, ALTERATION, ADJUSTMENT, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON SERVICE, OR MAINTENANCE COULD CONFORME AUX NORMES PEUT CAUSER RESULT IN SEVERE INJURy, DEATH,...

  • Page 8: Site Installation & Leveling

    I N S T A L L A T I O N S I T E I N S T A L L A T I O N It is the responsibility of the installer to verify that 9. DO NOT install this fryer in any area where it may be this fryer installation is in compliance with the affected by any adverse conditions such as steam or specifications listed in this manual and with local code...

  • Page 9: Ventilation

    I N S T A L L A T I O N V E N T I L A T I O N d A N g E R Installation, air ventilation requirements, and service work must be in accordance with all local codes and must be performed by a qualifi...

  • Page 10: Restraint Requirements - Mobile Equipment

    I N S T A L L A T I O N R E S T R A I N T R E Q U I R E M E N T S - M O b I L E E Q U I P M E N T The fryer must be supplied with a connector that complies with all state and local installation codes.

  • Page 11: Electrical Requirements

    I N S T A L L A T I O N E L E C T R I C A L R E Q U I R E M E N T S d A N g E R d A N g E R ENSURE POWER SOURCE To avoid electrical shock, this...

  • Page 12: Electrical Installation

    I N S T A L L A T I O N E L E C T R I C A L I N S T A L L A T I O N 1. Refer to the nameplate on the FRONT of the fryer. Verify the electrical service power. Voltage and phase must match the nameplate specifications and available electrical service amperage must meet or exceed the specifications listed.

  • Page 13: Oil/Shortening Requirements

    O P E R A T I O N O P E R A T I O N O I L / S H O R T E N I N g R E Q U I R E M E N T S OIL/SHORTENINg REQUIREMENTS d A N g E R The ASF-75E requires 73-pounds (33 kg) of oil or...

  • Page 14: Controls Behind Access Panel

    O P E R A T I O N O P E R A T I O N ASF-60E, 120V kettle drain selector element element closed limit limit limit reset alarm reset open master power switch ASF-75E, 120V wITH FILTRATION kettle drain selector element...
  • Page 15 O P E R A T I O N O P E R A T I O N b O I L - O U T P R O C E d U R E NOTE: NOTE: Perform an initial boil-Out to clean and Manual boil-Out can only be performed sanitize the fryer before operating.

  • Page 16: Boil-Out Instructions

    O P E R A T I O N b O I L - O U T P R O C E d U R E For filtration-equipped fryers: Place a small amount of C A U T I O N clean, liquid oil in the clean fat drawer. pump a small amount of oil through the the system. While wearing KEEP A CONTAINER OF COLD WATER ON HAND heat resistant gloves, catch the oil that is pumped...

  • Page 17: Start-Up & General Operation

    10. More detailed operating guidelines along with 1. Service is to be performed by an authorized information on programming are located within this alto-Shaam service agent. manual. 2. Ensure all local electrical codes, fire codes, and all 11. To shut the fryer station down, turn the Master power...

  • Page 18: Cleaning & Maintenance

    O P E R A T I O N C L E A N I N g & M A I N T E N A N C E d A N g E R dISCONNECT UNIT FROM POwER SOURCE bEFORE CLEANINg OR SERVICINg.

  • Page 19: Oil Filtrations (For Units With Installed Option)

    O P E R A T I O N OIL FILTRATION INSTRUCTIONS (FOR UNITS wITH INSTALLEd OPTION) careful observation of the finished food product will 1. Open the front access door. With the Nozzle help determine optimal filtering frequency. Filtering selector in the “KETTLE FILL” position, rotate the cooking oil at regular intervals will help ensure the drain valve counterclock-wise until rotation food quality.
  • Page 20 O P E R A T I O N OIL FILTRATION INSTRUCTIONS (FOR UNITS wITH INSTALLEd OPTION) FILTER REPLACEMENT 1. With the dRAIN in the “CLOSEd” position, pull the trolley from the fryer and disconnect the hose from the fryer. 2. Pushing down on filter frame clip, pull side of filter cartridge ³...
  • Page 21 O P E R A T I O N OIL FILTRATION INSTRUCTIONS (FOR UNITS wITH INSTALLEd OPTION) FILTER CLEANINg & MAINTENANCE To discard deteriorated oil/shortening, the trolley can be pulled from the fryer and can be rolled to a convenient NOTE: Make certain to use hand protection when location for use with a pumping device.
  • Page 22 O P E R A T I O N OIL FILTRATION INSTRUCTIONS (FOR UNITS wITH INSTALLEd OPTION) CLEANINg & MAINTENANCE O IL d I SCAR d HOSE O P T I O N : The drain can be placed in the “OPEN” or “CLOSEd”...

  • Page 23: Suggested Frying Times

    O P E R A T I O N ALL SUggESTEd FRyINg TIMES ARE bASEd ON A FULL LOAd OF PROdUCT Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overfl ow. Do not over fi ll the basket. Food needs to be surrounded by oil for best frying results. S U g gES T Ed FR y I Ng T I M ES i t e m m i n u t e s t e m p e r a t u r e...
  • Page 24 O P E R A T I O N ALL SUggESTEd FRyINg TIMES ARE bASEd ON A FULL LOAd OF PROdUCT Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overfl ow. Do not over fi ll the basket. Food needs to be surrounded by oil for best frying results. S U g gES T Ed FR y I Ng T I M ES IT E M M I N U TES T EM PE RATU R E...

  • Page 25: Basic Control Operation

    O P E R A T I O N P A N E L I d E N T I F I C A T I O N CO NT R OL P ANE L I dE N T I F I C A T I ON 1.
  • Page 26 O P E R A T I O N LE FT A Nd RI gHT b AS K E T OP E RAT I O N NOTE: Because each fryer station is controlled separately, the following procedures must be followed for every component fryer in multiple-station units. 1. Ensure that the fryer has reached the set-point temperature and it is displayed on the control panel. Follow inStructionS on the StArt up And generAl operAtion pAge 350 F 2.
  • Page 27 O P E R A T I O N LEFT A Nd RI gHT b A S K E T O P ER AT I ON 6. press the LEFT b AS K E T or R I g H T b A S KE T button to stop alarm. 7.
  • Page 28 O P E R A T I O N S y N CHRONIzEd b A SK E T S OP T I O N NOTE: Because each fryer station is controlled separately, the following procedures must be followed for every component fryer in multiple-station units. 1.
  • Page 29 O P E R A T I O N CO N T ROL PRO g R A M MI Ng O VE RVI E w C A U T I O N THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLy AND IS NOT INTENDED FOR USE by UNTRAINED OR UNAUTHORIZED SERVICE PERSONNEL.
  • Page 30 O P E R A T I O N PR Og RA MMI Ng T HE CO NT R O L C A U T I O N THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLy AND IS NOT INTENDED FOR USE by UNTRAINED OR UNAUTHORIZED SERVICE PERSONNEL.
  • Page 31 O P E R A T I O N PROgRA MM I Ng T HE C ON T R O L C A U T I O N THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLy AND IS NOT INTENDED FOR USE by UNTRAINED OR UNAUTHORIZED SERVICE PERSONNEL.

  • Page 32: Troubleshooting

    If there is a wide discrepancy, perform a complete fryer station shutdown and contact alto-Shaam service. AL A RM ME SSAg ES...

  • Page 33: Extended Limited Frypot Warranty

    MAINTENANCE PROGRAM. EXTENDED lIMITED fRYPOT wARRANTY alto-Shaam, Inc. warrants to the original purchaser that any frypot that is found to be defective in material or workmanship will, at alto-Shaam’s option, subject to provisions hereinafter stated, be replaced with a new or rebuilt frypot.

  • Page 34: Asf-60E Service Views

    Front Panel with Drain Pipe 5013786 Door Assembly 5008965 Control Panel Assembly, 380-415V 5014288 Control Panel Assembly, 208-220V, Basic 5007494 Drain Valve, 1-1/4" S.S. VA-28950 Kettle Assembly, Alto-Shaam 5013777 Element Guard 1009262 Element, 380-415V W/TC EL-34389 Element, 208-220V W/TC EL-34387 Element, 380-415V EL-34385...
  • Page 35 ITEM DESCRIPTION Screw, Philips Truss Head SC-2472 Nipple, 1-1/4" NPT NP-28949 Elbow, 1-1/4 x 45° Female EB-28948 Kettle, ASF-60E, Alto-Shaam 5013776 Valve Drain Assembly, ASF-60 5011116 Lift Cover Plate, ASF-60 1012370 Cap, Threaded, 1/2" CP-29478 Fitting, 1/4" Compression x 3/8" NPT...
  • Page 36 A S F - 6 0 E w I T H A U T O M A T I C L I F T S 5011116 VALVE DRAIN ASSEMbLy ITEM DESCRIPTION 5/16” SPLIT LOCKWASHER WS-2867 LOCK WASHER 1/4” WS-2294 BALL VALVE-1 1/4” NPT VA-28950 SCREW 1/4-20 x 1/2”...
  • Page 37 A S F - 6 0 E w I T H A U T O M A T I C L I F T S 5007518 LIFT ASSEMbLy ITEM DESCRIPTION 1008420 Guide Column 1008421 Guide Support RD-28118 Rod, Lift Weld MO-27011 Motor, Lift 1008419...
  • Page 38 A S F - 6 0 E w I T H A U T O M A T I C L I F T S 5008656 ASF-60E ELEMENT ASSEMbLy ITEM DESCRIPTION Pipe, 2-1/2" SC H-40 PP-28143 Hinge Block with Security Pin BK-27098 Hinge Block BK-27099...
  • Page 39 A S F - 6 0 E w I T H A U T O M A T I C L I F T S 5007680 ASF-60E ELECTRIC ASSEMbLy ITEM DESCRIPTION ITEM DESCRIPTION Base 1008453 Screw, 10-32 Pan Head SC-2071 Transformer, 120V/240V-24V, 150VA TN-34272 Terminal, CT, 35mm Wall...

  • Page 40: Asf-75E Service Views

    A S F - 7 5 E S E R V I C E A S F - 7 5 E , w I T H F I L T R A T I O N & L I F T S See details for these assemblies on following pages: ITEM PART NO DESCRIPTION 5009735 MOUNT-MOTOR AND ELECTRICAL...
  • Page 41 A S F - 7 5 E , w I T H F I L T R A T I O N & L I F T S A S F - 7 5 E S E R V I C E 5009179 DOOR ASSEMBlY ITEM...
  • Page 42 A S F - 7 5 E , w I T H F I L T R A T I O N & L I F T S 5009211 CONTROl PANEl ITEM PART NO DESCRIPTION 5009212 WELDMENT-CONTROL PANEL IN-22985 INSULATION, 1/2” CER WOOL PE-27929 OVERLAY WITH MEMBRANE CC-34499 CONTROL NU-2361 NUT-# 6-32...
  • Page 43 A S F - 7 5 E , w I T H F I L T R A T I O N & L I F T S 5009636 PANEl, lOwER ASSY w/ fIlTRATION ITEM PART NO DESCRIPTION 1009369 PANEL, FRONT LOWER TT-34245 THERMOSTAT, HI-LIMIT PA-27057 PLATE-LIGHT MOUNTING SW-34254 SWITCH, CAM, FOR SINGLE PHASE LI-34252 LIGHT PUMP, PUSH BUTTON SW-34240 PUSH BUTTON SWITCH-PUMP...
  • Page 44 A S F - 7 5 E , w I T H F I L T R A T I O N & L I F T S 5008588 fAT DRAwER ASSEMBlY ITEM PART NO DESCRIPTION 5008589 WLDMT-FAT DRAWER CS-27054 CASTER, 2” WHEEL CS-27253 CASTER, 2” WHEEL 5008591 FILTER CARTRIDGE SC-26791 SCREW 10-32 X 1/4” PAN HEAD...
  • Page 45 A S F - 7 5 E , w I T H F I L T R A T I O N & L I F T S 5009735 MOuNT-MOTOR AND ElECTRICAl ITEM PART NO DESCRIPTION 1009269 MOTORPLATE-ASF-75 TN-33282 TRANSFORMER, 230V/24V, 50A, . S . BK-34372 T-BLOCK,MODULAR t i r s s i...
  • Page 46 A S F - 7 5 E , N O F I L T R A T I O N O R L I F T S See details for these assemblies on following pages: ITEM PART NO DESCRIPTION 5009634 MOUNT-MOTOR AND ELECTRICAL 5009217 PANEL, LOWER ASSY 5009628 KETTLE-75E, 208-220 BSC 5009179 DOOR 5009210 CONTROL PANEL-ASF-75 BSC 5009645 BASKET HANGER 1009361 PANEL-BACK Elec tric Frye r Operati on &...
  • Page 47 A S F - 7 5 E , N O F I L T R A T I O N O R L I F T S 5009179 DOOR ASSEMBlY ITEM PART NO DESCRIPTION 5009177 DOOR 1006303 MaGNET BRacKET RI-2097 #42 STAINLESS RIVET MA-25734 DOOR MAGNET 1009689 ELEMENT LIFT BRACKET...
  • Page 48 A S F - 7 5 E , N O F I L T R A T I O N O R L I F T S 5009634 MOuNT-MOTOR & ElECTRICAl ITEM PART NO DESCRIPTION 1009269 MOTOR PLATE TN-33282 TRANSFORMER, 230V/24V,50A . S . BK-34372 T-BLOCK, MODULAR o i t y t r o i t...
  • Page 49 A S F - 7 5 E , N O F I L T R A T I O N O R L I F T S 5009217 PANEl, lOwER ASSY ITEM PART NO DESCRIPTION 1009947 PANEL, FRONT LOWER NO FILTER TT-34245 THERMOSTAT, HI-LIMIT SW-34254 SWITCH, CAM, FOR SINGLE PHASE SC-22271 SCREWS,M4-0.7X6MM PHIL LI-3951 WHITE PILOT LIGHT 250V SW-33495 SWITCH-PUSH BUTTON SPST...
  • Page 50 A S F - 6 0 E S E R V I C E A S F - 6 0 E S E R V I C E Elec tric Frye r Operati on & Care Manual • 48 Elec tric Frye r Operati on & Care Manual • 48...
  • Page 51 A S F - 6 0 E S E R V I C E A S F - 6 0 E S E R V I C E Elec tric Frye r Operati on & Care Manual • 49 Elec tric Frye r Operati on & Care Manual • 49...
  • Page 52 A S F - 6 0 E S E R V I C E Elec tric Frye r Operati on & Care Manual • 50...
  • Page 53 A S F - 6 0 E S E R V I C E Elec tric Frye r Operati on & Care Manual • 51...
  • Page 54 A S F - 7 5 E S E R V I C E A S F - 7 5 E S E R V I C E Elec tric Frye r Operati on & Care Manual • 52 Elec tric Frye r Operati on & Care Manual • 52...
  • Page 55 A S F - 7 5 E S E R V I C E A S F - 7 5 E S E R V I C E Elec tric Frye r Operati on & Care Manual • 53 Elec tric Frye r Operati on & Care Manual • 53...
  • Page 56 A S F - 7 5 E S E R V I C E Elec tric Frye r Operati on & Care Manual • 54...
  • Page 57 A S F - 7 5 E S E R V I C E Elec tric Frye r Operati on & Care Manual • 55...

  • Page 58: Transportation Damage And Claims

    This warranty is exclusive and is in lieu of all other warranties, express or implied, including the implied warranties of merchantability and fitness for a particular purpose. In no event shall alto-Shaam be liable for loss of use, loss of revenue or profit, or loss of product, or for any indirect, special, incidental, or consequential damages. No person except an officer of Alto-Shaam, Inc. is authorized to modify this warranty or to incur on behalf of alto-Shaam any other obligation or liability in connection with alto-Shaam equipment.

This manual is also suitable for:

Frytech asf-60eFrytech asf-75e

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