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Alto-Shaam ASF-75G Installation Manual
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Alto-Shaam ASF-75G Installation Manual

Alto-Shaam ASF-75G Installation Manual

Gas fryer
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Download this manual See also: Operation & Installation Manual, Manual
®
FryTech Series
GAS FRYER
ASF-75G
shown with automatic basket lifts
INSTALLATION
OPERATION
MAINTENANCE
W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 • U.S.A.
:
262.251.3800
800.558.8744
.
.
./
:
262.251.7067
800.329.8744
.
.
.
PHONE
U
S
A
CANADA
FAX
U
S
A
ONLY
: www.alto-shaam.com
WEBSITE
#8361• 5/07

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Summary of Contents for Alto-Shaam ASF-75G

  • Page 1 ® FryTech Series GAS FRYER ASF-75G shown with automatic basket lifts INSTALLATION OPERATION MAINTENANCE W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 • U.S.A. 262.251.3800 800.558.8744 262.251.7067 800.329.8744 PHONE CANADA ONLY : www.alto-shaam.com WEBSITE #8361• 5/07...

  • Page 2: Gas Fryers

    Additional all people using or installing the equipment manuals are available from the Alto-Shaam model. Contact the Alto-Shaam service service department. department if you have any questions concerning installation, operation, or maintenance.

  • Page 3: Safety Procedures

    S A F E T Y P R O C E D U R E S A N D P R E C A U T I O N S ® GAS FRYERS SAFETY PROCEDURES A N D P R E C A U T I O N S Knowledge of proper procedures is essential to the 1.
  • Page 4 S P E C I F I C AT I O N S ® GAS FRYERS IMPORTANT IMPORTANT UNIT READY FOR NATURAL GAS UNIT READY FOR NATURAL GAS GAS EXIT GAS EXIT CONNECTION: CONNECTION: 3/4" NPT 24-13/16" (630mm) 3/4" NPT 24-13/16"...

  • Page 5: Minimum Clearance Requirements

    L O C AT I O N S I T E & I N S TA L L AT I O N R E Q U I R E M E N T S ® GAS FRYERS AVERTISSEMENT: UNE INSTALLATION, UN IMPROPER INSTALLATION, ADJUSTMENT, ADJUSTEMENT, UNE ALTERATION, UN SERVICE ALTERATIONS, SERVICE, OR MAINTENANCE...
  • Page 6 L O C AT I O N S I T E & I N S TA L L AT I O N R E Q U I R E M E N T S ® GAS FRYERS 1. It is the responsibility of the installer to verify 9.
  • Page 7 An adequate ventilation system is required for commercial cooking equipment. Information may be obtained by writing to the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. When writing refer to NFPA No. 96. A single ASF-75G auto-lift gas fryer requires a This fryer cannot be direct vented.
  • Page 8 GAS FRYERS G A S S P E C I F I C AT I O N S The Alto-Shaam open gas fryer has been set to operate The appliance and its individual shutoff valve must be with either natural gas or propane as indicated on the disconnected from the gas supply piping system during fryer identification name plate.

  • Page 9: Leak Testing

    G A S S U P P LY I N S TA L L AT I O N R E Q U I R E M E N T S ® GAS FRYERS G A S C O N N E C T I O N Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a...
  • Page 10 E L E C T R I C A L I N S TA L L AT I O N ® GAS FRYERS E L E C T R I C A L R E Q U I R E M E N T S An electrical wiring diagram is located in the front access door of the fryer.
  • Page 11 O P E R AT I O N ® ® GAS FRYERS O I L / S H O R T E N I N G R E Q U I R E M E N T S The fryer requires 73-pounds (33 kg) of oil or Check the quality of the oil/shortening in the frypot shortening in the frypot.
  • Page 12 350°F (177°C) or the temperature set by the operator, product can be fried. 1. Service is to be performed by an authorized Alto-Shaam service agent. 9. More detailed operating guidelines along with information on presets and other options are 2.
  • Page 13 O P E R AT I O N ® GAS FRYERS S TA R T U P & G E N E R A L O P E R AT I O N B O I L - O U T Perform an initial Boil-Out to clean and 1.
  • Page 14 O P E R AT I O N ® F R Y E R S S TA R T U P & G E N E R A L O P E R AT I O N B O I L - O U T 7.
  • Page 15 O P E R AT I O N ® GAS FRYERS O I L / S H O R T E N I N G F I LT R AT I O N Careful observation of the finished food product will 1.
  • Page 16 O P E R AT I O N ® F R Y E R S F I LT E R R E P L A C E M E N T 1. With the DRAIN in the “ ” position, pull the trolley from the fryer and disconnect the hose from the fryer.
  • Page 17 O P E R AT I O N ® F R Y E R S F I LT E R C L E A N I N G & M A I N T E N A N C E To discard deteriorated oil/shortening, the trolley Make certain to use hand protection when NOTE:...

  • Page 18: Operation

    O P E R AT I O N ® F R Y E R S C L E A N I N G & M A I N T E N A N C E WA N D / N O Z Z L E O P T I O N : The Wand/Nozzle option (HO-27686) is available as an The drain can be placed in the “...
  • Page 19 O P E R AT I O N ® F R Y E R S C O N T R O L PA N E L I D E N T I F I C AT I O N ³ ·...
  • Page 20 O P E R AT I O N ® F R Y E R S P R O G R A M M E D P R O D U C T K E Y O P E R AT I O N 1 .
  • Page 21 O P E R AT I O N ® F R Y E R S P R O G R A M M E D P R O D U C T K E Y O P E R AT I O N 5 .
  • Page 22 O P E R AT I O N ® F R Y E R S M A N U A L O P E R AT I O N Press and hold the “ ” key for 1 second to energize the fryer. The following will appear in the alpha/numeric display: Á...
  • Page 23 O P E R AT I O N ® F R Y E R S M A N U A L O P E R AT I O N Press the “MANUAL TIME KEY” after the correct amount of time has been entered. The fryer basket will automatically lower into the cooking shortening/oil.
  • Page 24 O P E R AT I O N ® F R Y E R S C O N T R O L P R O G R A M M I N G O V E R V I E W Initial access to the programming mode must start with the control in the “...
  • Page 25 O P E R AT I O N ® F R Y E R S P R O G R A M M I N G T H E C O N T R O L Starting with the control in the “ ”...
  • Page 26 O P E R AT I O N ® ® F R Y E R S P R O G R A M M I N G T H E C O N T R O L “Product” Product The fryer control has been preset at the factory with four product menu items and two programmable spaces in the dual control.
  • Page 27 O P E R AT I O N ® F R Y E R S P R O G R A M M I N G T H E C O N T R O L “Product” Product “Item” Press and hold any one of the twelve product keys to be programmed or modified. The product, as currently named, will begin to flash in the display.
  • Page 28 O P E R AT I O N ® ® F R Y E R S P R O G R A M M I N G T H E C O N T R O L “Product” Product This sub-menu allows the operator to compensate for any drop in oil/shortening “TimeMod”...
  • Page 29 O P E R AT I O N ® F R Y E R S P R O G R A M M I N G T H E C O N T R O L “Product” Product The “ShakTime” sub-menu provides the operator with a programmed time period “ShakTime”...
  • Page 30 O P E R AT I O N ® F R Y E R S P R O G R A M M I N G T H E C O N T R O L “Product” Product This sub-menu allows the operator to program a time interval to lift the basket(s) and “HoldTime”...
  • Page 31 O P E R AT I O N ® F R Y E R S P R O G R A M M I N G T H E C O N T R O L The Basket Lift program provides the operator with the ability to enable or disable the “BsktLift”...
  • Page 32 O P E R AT I O N ® F R Y E R S P R O G R A M M I N G T H E C O N T R O L The language option is only available in English “ENG” at this time. E n g “Language”...
  • Page 33 O P E R AT I O N ® F R Y E R S P R O G R A M M I N G T H E C O N T R O L The filter program is a monitor to notify the operator to service the oil/shortening after a “FILTER”...
  • Page 34 O P E R AT I O N ® F R Y E R S P R O G R A M M I N G T H E C O N T R O L “FILTER CNT” The filter count program allows the operator to change the number of processed fry loads within a range of 5 to 15 before the monitor notifies the operator to service the oil/shortening.
  • Page 35 O P E R AT I O N ® F R Y E R S P R O G R A M M I N G T H E C O N T R O L “LO BAND” provides an alarm notification when the temperature of the “LO BAND”...

  • Page 36: Operation

    O P E R AT I O N ® F R Y E R S ALL SUGGESTED FRYING TIMES ARE BASED ON A FULL LOAD OF PRODUCT S U G G E S T E D F RY I N G T I M E S I T E M M I N U T E S T E M P E R A T U R E...
  • Page 37 O P E R AT I O N ® F R Y E R S ALL SUGGESTED FRYING TIMES ARE BASED ON A FULL LOAD OF PRODUCT S U G G E S T E D F RY I N G T I M E S I T E M M I N U T E S T E M P E R A T U R E...

  • Page 38: First Time Use

    Compare the thermometer reading with temperature shown in the control to make certain the readings are reasonably close. If there is a wide discrepancy, perform a complete fryer shutdown and contact Alto-Shaam service. ERROR CODE DISPLAY MESSAGES PROBABLE CAUSE...
  • Page 39 C O N T R O L T R O U B L E S H O O T I N G ® F R Y E R S 1 . Press and hold the key for 1 second. One of the following will appear in the alpha/numeric display: Á...
  • Page 40 G A S F RY E R T R O U B L E S H O O T I N G ® GAS FRYERS 1. FRYER WILL NOT POWER-UP A. Make certain cord is plugged in and breaker is turned “ .”...
  • Page 41 S E R V I C E V I E W S ® GAS FRYERS TT-34245 Hi Limit Thermostat 5005200 Probe Weld Assembly KETTLE ASSEMBLY 5005296 SWITCH ASSEMBLY : PA-27057 COLLAR SWITCH BACK PUSH SW-34240 BUTTON PUMP BUTTON LIGHT LI-34252 LENSE PUSH BUTTON LI-34251...
  • Page 42 S E R V I C E V I E W S ® GAS FRYERS TN-34373 BURNER CONTROL TN-34272 2A: FU-34355 BN-34266 4A: FU-34274 CC-34283 BA-34261 CONTROL RELAY BOARD — #8361 G A S F R Y E R O P E R AT I O N A N D C A R E M A N U A L .
  • Page 43 S E R V I C E V I E W S ® GAS FRYERS SPARK WIRE SENSOR WIRE CB-34330 CB-34331 IGNITOR PI-27001 PUMP MOTOR MO-26835 PUMP SWITCH SW-34246 QUICK COUPLING FT-27635 HI LIMIT TT-34245 — #8361 G A S F R Y E R O P E R AT I O N A N D C A R E M A N U A L .
  • Page 44 MO-27011 EXTENDED LIMITED FRYPOT WARRANTY Alto-Shaam, Inc. warrants to the original purchaser that any frypot that is found to be defective in material or workmanship will, at Alto-Shaam's option, subject to provisions hereinafter stated, be replaced with a new or rebuilt frypot.
  • Page 45 S E R V I C E V I E W S ® GAS FRYERS — #8361 G A S F R Y E R O P E R AT I O N A N D C A R E M A N U A L .
  • Page 46 TRANSFORMER, 240V/120-24V, 150VA 1005527 SQUARE STRIP 3/8"X 3/8"ASF-75G 1005528 BALL VALVE BOW , ASF-75G 22 5004473 LIFT ASSB , ASF-75G 1005529 BALL VALVE BOW B , ASF-75G 1005565 GIMBAL LIFT, ASF-75G 1005566 GUARD, ASF-75G 14 5005200 PROBE,REDUCER,WELD ASSB (XP) 5004475...
  • Page 47 LI-34251 PUSH BUTTON LENSE,RMQ TITAN,CONTACT 1005511 CHIMNEY C , ASF-75G LI-34252 LIGHT, PUMP BUTTON, RMQTITAN, LED 25 5004690 REAR CHIMNEY END SPOT, ASF-75G LT-34280 LIGHT, ALARM, LED, RED BUTTON 1005857 CHIMNEY REAR END, ASF-75G LT-34281 LIGHT, ALARM, LED FOR ASF-75G...
  • Page 48 — #8361 G A S F R Y E R O P E R AT I O N A N D C A R E M A N U A L . 47...

  • Page 49: Transportation Damage And Claims

    ALTO-SHAAM, INC. RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE FOR EASY REFERENCE. ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER IN ANY CONTACT WITH ALTO-SHAAM REGARDING THIS APPLIANCE. Model: Date Installed:...