Alto-Shaam ASF-60E Installation, Operation And Maintenance Manual

Electric fryers with deluxe control frytech series

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Specification sheet (2 pages)

Installation operation & maintenance (58 pages)

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ASF-60E shown with

deluxe control and optional

automatic basket lifts

ASF-75E shown with deluxe

control, optional automatic

basket lifts and filtration system

W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA

PHONE: 262.251.3800 • 800.558.8744

p r i n t e d i n u

E L E C T R I C F R Y E R

ASF-60E and

Electric Fryers

Deluxe Control

• INSTALLATION

• OPERATION

• MAINTENANCE

FAX: 262.251.7067 • 800.329.8744

USA

CANADA

www.alto-shaam.com

F r y T e c h S e r i e s

ASF-75E

with

ONLY

M N - 2 8 8 5 5 • 0 9 / 1 0

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Page 1 • MAINTENANCE W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PHONE: 262.251.3800 • 800.558.8744 FAX: 262.251.7067 • 800.329.8744 CANADA ONLY www.alto-shaam.com M N - 2 8 8 5 5 • 0 9 / 1 0 p r i n t e d i n u...
Page 2: Table Of Contents
Delivery Service Unpacking Troubleshooting 41-42 Safety Procedures and Precautions Extended Limited Frypot Warranty ASF-60E Service Views 44-49 Installation ASF-75E Service Views 50-59 Dimension Drawings, weights & capacities Installation Requirements 5-10 Wire Diagrams Clearance Requirements ASF-60E, 208-220V Site Installation & Leveling ASF-60E, 240V Ventilation ASF-60E, 380-415V...
Page 3: Delivery
Additional model. Contact the Alto-Shaam Tech Team Service manuals are available from the Alto-Shaam Department if you have any questions concerning Tech Team Service Department.
Page 4: Safety Procedures And Precautions
I N S T A L L A T I O N I N S T A L L A T I O N SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the 1. This appliance is intended to cook, hold safe operation of electrically and/or gas energized or process foods for the purpose of human equipment.
Page 5 I N S T A L L A T I O N I N S T A L L A T I O N A S F - 7 5 E S P E C I F I C A T I O N S WEIGHT DIMENSIONS net weight...
Page 6 I N S T A L L A T I O N A S F - 6 0 E S P E C I F I C A T I O N S STANDARD ACCESSORIES DIMENSIONS exterior h x w x d 44-3/8” x 15-3/4” x 33-5/8” (1127mm x 400mm x 854mm) Basket, Half-Size BS-27963...
Page 7: Clearance Requirements
I N S T A L L A T I O N D A N G E R D A N G E R IMPROPER INSTALLATION, AVERTISSEMENT : UNE INSTALLATION, ALTERATION, ADJUSTMENT, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON SERVICE, OR MAINTENANCE COULD CONFORME AUX NORMES PEUT CAUSER RESULT IN SEVERE INJURY, DEATH,...
Page 8 I N S T A L L A T I O N S I T E I N S T A L L A T I O N It is the responsibility of the installer to verify that 9. DO NOT install this fryer in any area where it may be this fryer installation is in compliance with the affected by any adverse conditions such as steam or specifications listed in this manual and with local code...
Page 9: Ventilation
I N S T A L L A T I O N V E N T I L A T I O N D A N G E R Installation, air ventilation requirements, and service work must be in accordance with all local codes and must be performed by a qualiﬁ...
Page 10: Restraint Requirements - Mobile Equipment
I N S T A L L A T I O N R E S T R A I N T R E Q U I R E M E N T S - M O B I L E E Q U I P M E N T The fryer must be supplied with a connector that complies with all state and local installation codes.
Page 11: Electrical Requirements
I N S T A L L A T I O N E L E C T R I C A L R E Q U I R E M E N T S D A N G E R D A N G E R ENSURE POWER SOURCE To avoid electrical shock, this...
Page 12: Electrical Installation
I N S T A L L A T I O N E L E C T R I C A L I N S T A L L A T I O N 1. Refer to the nameplate on the FRONT of the fryer. Verify the electrical service power. Voltage and phase must match the nameplate specifications and available electrical service amperage must meet or exceed the specifications listed.
Page 13: Oil/Shortening Requirements
O P E R A T I O N O P E R A T I O N O I L / S H O R T E N I N G R E Q U I R E M E N T S OIL/SHORTENING REQUIREMENTS D A N G E R The ASF-75E requires 73-pounds (33 kg) of oil or...
Page 14 O P E R A T I O N O P E R A T I O N ASF-60E, 120V kettle drain selector element element closed limit limit limit reset alarm reset open master power switch ASF-75E, 120V WITH FILTRATION kettle drain selector element...
Page 15 O P E R A T I O N O P E R A T I O N B O I L - O U T P R O C E D U R E NOTE: NOTE: Perform an initial Boil-Out to clean and Manual Boil-Out can only be performed sanitize the fryer before operating.
Page 16 O P E R A T I O N B O I L - O U T P R O C E D U R E instructions to rinse the frypot in order to neutralize C A U T I O N boil-out cleaner residue.
Page 17: Start-Up & General Operation
11. More detailed operating guidelines along with 1. Service is to be performed by an authorized information on programming are located within this Alto-Shaam service agent. manual. 2. Ensure all local electrical codes, fire codes, and all 12. To shut down the fryer, turn the Master Power Switch other requirements such as hood installation have located behind the front access door to the “OFF”...
Page 18 O P E R A T I O N C L E A N I N G & M A I N T E N A N C E D A N G E R DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING.
Page 19 O P E R A T I O N OIL FILTRATION INSTRUCTIONS (FOR UNITS WITH INSTALLED OPTION) Careful observation of the finished food product will 1. Open the front access door. With the Nozzle help determine optimal filtering frequency. Filtering selector in the “NOZZLE” position, rotate the drain the cooking oil at regular intervals will help ensure food valve counterclock-wise until rotation stops and the quality.
Page 20 O P E R A T I O N OIL FILTRATION INSTRUCTIONS (FOR UNITS WITH INSTALLED OPTION) FILTER REPLACEMENT 1. With the DRAIN in the “CLOSED” position, pull the trolley from the fryer and disconnect the hose from the fryer. Use optional trolley handle if available, or take care when pulling trolley from fryer as it has sharp edges. (Contact factory for optional trolley handle information.) 2. Pushing down on filter frame clip, pull side of filter ³...
Page 21 O P E R A T I O N OIL FILTRATION INSTRUCTIONS (FOR UNITS WITH INSTALLED OPTION) FILTER CLEANING & MAINTENANCE NOTE: Make certain to use hand protection when To discard deteriorated oil/shortening, the trolley working with hot surfaces. can be pulled from the fryer and can be rolled to a RE U SA B LE M ESH F I L T E R OP T I O N : convenient location for use with a pumping device.
Page 22: Cleaning & Maintenance
O P E R A T I O N OIL FILTRATION INSTRUCTIONS (FOR UNITS WITH INSTALLED OPTION) CLEANING & MAINTENANCE O IL D ISCA RD H OSE OP T I O N : The drain can be placed in the “OPEN” or “CLOSED”...
Page 23: Suggested Frying Times
O P E R A T I O N ALL SUGGESTED FRYING TIMES ARE BASED ON A FULL LOAD OF PRODUCT Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overfl ow. Do not over fi ll the basket. Food needs to be surrounded by oil for best frying results. S U G GES T ED FR Y I NG T I M ES i t e m m i n u t e s t e m p e r a t u r e...
Page 24 O P E R A T I O N ALL SUGGESTED FRYING TIMES ARE BASED ON A FULL LOAD OF PRODUCT Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overfl ow. Do not over fi ll the basket. Food needs to be surrounded by oil for best frying results. S U G GES T ED FR Y I NG T I M ES IT E M M I N U TES T EM PE RATU R E...
Page 25: Deluxe Control Operation
D E L U X E C O N T R O L O P E R A T I O N D E L U X E C O N T R O L O P E R A T I O N P A N E L I D E N T I F I C A T I O N D U AL CO NT R O L P AN EL I DE N T I F I C A T I O N 1.
Page 26 D E L U X E C O N T R O L O P E R A T I O N D E L U X E C O N T R O L O P E R A T I O N PROGRAMMED PRODUCT KEY OPERATION 1.
Page 27 D E L U X E C O N T R O L O P E R A T I O N D E L U X E C O N T R O L O P E R A T I O N P R O GRAM MED PR O DU C T K E Y O P E RA T ION 5 .
Page 28 D E L U X E C O N T R O L O P E R A T I O N MANUAL OPERATION Press and hold the ON/OFF key for 1 second to energize the fryer. The following will appear in the Alpha/Numeric Display: “MELTCYC”...
Page 29: Manual Operation
D E L U X E C O N T R O L O P E R A T I O N MANUAL OPERATION Press the MANUAL TIME key after the correct amount of time has been entered. 3:30 The fryer basket will automatically lower into the cooking shortening/oil. The displayed time will begin to count down the remaining time.
Page 30 D E L U X E C O N T R O L O P E R A T I O N CONTROL PROGRAMMING OVERVIEW Initial access to the programming mode must start with the control in the OFF position. Entering the “PROGRAM”...
Page 31 D E L U X E C O N T R O L O P E R A T I O N PROGRAMMING THE CONTROL Starting with the control in the OFF position, press and hold the “PROGRAM” key for a period of 5 to 10 seconds.
Page 32 D E L U X E C O N T R O L O P E R A T I O N PR OGRA M MI NG T HE CO NT R O L “SetPoint 3 5 0 °F This program allows the operator to change the temperature of the frypot oil/shortening. The set- SetPoint point temperature of the oil/shortening can be adjusted from a range of 250°F to 450°F (121°C to 232°C). The factory default is set at 350°F (177°C).
Page 33 D E L U X E C O N T R O L O P E R A T I O N PROGRA MM I NG T H E CO NT R O L “Product” Product The fryer control has been preset at the factory with four product menu items and two programmable spaces in the dual control.
Page 34 D E L U X E C O N T R O L O P E R A T I O N PR OGRA MM ING T HE CO NT R O L “Product” Product “Item” Press and hold any one of the twelve product keys to be programmed or modiﬁ ed. The product, as currently named, will begin to flash in the display.
Page 35 D E L U X E C O N T R O L O P E R A T I O N P ROG RA M MI NG T HE C ON T R O L “Product” Product “TimeMod” This sub-menu allows the operator to compensate for any drop in oil/shortening temperature as it relates to cooking start time.
Page 36 D E L U X E C O N T R O L O P E R A T I O N P ROGRA MM ING TH E CO NT R O L “Product” Product “ShakTime” The “ShakTime” sub-menu provides the operator with a programmed time period O F F during which the baskets will automatically lift to half the normal raised position so ShakTime...
Page 37 D E L U X E C O N T R O L O P E R A T I O N PR OGRA M MI NG T HE CO N TR O L “Product” Product “HoldTime” This sub-menu allows the operator to program a time interval to lift the basket(s) and 1 : 0 0 allow the product to drain before signaling the end of the frying cycle.
Page 38 D E L U X E C O N T R O L O P E R A T I O N PR OGRA MM I NG T H E C O NT R O L “BsktLift” The Basket Lift program provides the operator with the ability to enable or disable the automatic basket lift function.
Page 39 D E L U X E C O N T R O L O P E R A T I O N PR OGRA M MING T HE CO NT R O L E N G “Language” The language option is only available in English “ENG” at this time. Language “TempDisp”...
Page 40 D E L U X E C O N T R O L O P E R A T I O N PROGRA MM I NG T H E CO NT R O L “FILTER” The filter program is a monitor to notify the operator to service the oil/shortening after O F F a specified number of product loads established and set in the filter count “FILTER Filter...
Page 41 D E L U X E C O N T R O L O P E R A T I O N PR OGRA MM ING T HE CO N T R O L “FILTER CNT” The filter count program allows the operator to change the number of processed fry loads within a range of 5 to 15 before the monitor notifies the operator to service the oil/ Filter Cnt shortening.
Page 42 D E L U X E C O N T R O L O P E R A T I O N P ROG RA M MI NG T HE C ON T R O L “LO BAND” “LO BAND” provides an alarm notification when the temperature of 2 1 °F the oil is lower than the set-point temperature.
Page 43 Compare the thermometer reading with temperature shown in the control to make certain the readings are reasonably close. If there is a wide discrepancy, perform a complete fryer shutdown and contact Alto-Shaam service. ERROR CODE DISPLAY MESSAGES probable cause...
Page 44 D E L U X E C O N T R O L O P E R A T I O N 1. Press and hold the ON/OFF key for 1 second. One of the following will appear in the alpha/numeric display: A.
Page 45 MAINTENANCE PROGRAM. EXTENDED LIMITED FRYPOT WARRANTY Alto-Shaam, Inc. warrants to the original purchaser that any frypot that is found to be defective in material or workmanship will, at Alto-Shaam’s option, subject to provisions hereinafter stated, be replaced with a new or rebuilt frypot.
Page 46 A S F - 6 0 E S E R V I C E A S F - 6 0 E S E R V I C E A S F - 6 0 E W I T H A U T O M A T I C L I F T S See details for these assemblies on following pages: ITEM PART NO DESCRIPTION 5008682...
Page 47 A S F - 6 0 E W I T H A U T O M A T I C L I F T S A S F - 6 0 E S E R V I C E A S F - 6 0 E S E R V I C E 5009111 KETTLE ASSY ITEM PART NO DESCRIPTION 1...
Page 48 A S F - 6 0 E S E R V I C E A S F - 6 0 E W I T H A U T O M A T I C L I F T S 15007555 DOOR ITEM PART NO DESCRIPTION 1...
Page 49 A S F - 6 0 E W I T H A U T O M A T I C L I F T S A S F - 6 0 E S E R V I C E 5007518 LIFT ASSEMBLY-ASF-60 ITEM PART NO DESCRIPTION...
Page 50 A S F - 6 0 E S E R V I C E A S F - 6 0 E W I T H A U T O M A T I C L I F T S 5008656 ELEMENTS ASSY-ASF60E 208-220V ITEM PART NO DESCRIPTION...
Page 51 A S F - 6 0 E W I T H A U T O M A T I C L I F T S A S F - 6 0 E S E R V I C E # , . "...
Page 52 A S F - 7 5 E S E R V I C E A S F - 7 5 E S E R V I C E A S F - 7 5 E , W I T H F I L T R A T I O N & L I F T S See details for these assemblies on following pages: ITEM PART NO DESCRIPTION 5009735 MOUNT-MOTOR AND ELECTRICAL...
Page 53 A S F - 7 5 E , W I T H F I L T R A T I O N & L I F T S A S F - 7 5 E S E R V I C E A S F - 7 5 E S E R V I C E 5009179 DOOR ASSEMBLY...
Page 54 A S F - 7 5 E S E R V I C E A S F - 7 5 E , W I T H F I L T R A T I O N & L I F T S 5008595 CONTROL PANEL ITEM...
Page 55 A S F - 7 5 E , W I T H F I L T R A T I O N & L I F T S A S F - 7 5 E S E R V I C E 5009636 PANEL, LOWER ASSY W/ FILTRATION ITEM...
Page 56 A S F - 7 5 E S E R V I C E A S F - 7 5 E , W I T H F I L T R A T I O N & L I F T S 5008588 FAT DRAWER ASSEMBLY ITEM PART NO...
Page 57 A S F - 7 5 E , W I T H F I L T R A T I O N & L I F T S A S F - 7 5 E S E R V I C E 5009735 MOUNT-MOTOR AND ELECTRICAL ITEM...
Page 58 A S F - 7 5 E S E R V I C E A S F - 7 5 E , N O F I L T R A T I O N O R L I F T S See details for these assemblies on following pages: ITEM PART NO DESCRIPTION 5009634 MOUNT-MOTOR AND ELECTRICAL...
Page 59 A S F - 7 5 E , N O F I L T R A T I O N O R L I F T S A S F - 7 5 E S E R V I C E 5009179 DOOR ASSEMBLY ITEM...
Page 60 A S F - 7 5 E S E R V I C E A S F - 7 5 E , N O F I L T R A T I O N O R L I F T S 5009634 MOUNT-MOTOR & ELECTRICAL ITEM PART NO...
Page 61 A S F - 7 5 E , N O F I L T R A T I O N O R L I F T S A S F - 7 5 E S E R V I C E 5009217 PANEL, LOWER ASSY ITEM PART NO...
Page 62 A S F - 6 0 E S E R V I C E A S F - 6 0 E S E R V I C E Electric F ryer Operati on & Care Manual • 60 Electric F ryer Operati on & Care Manual • 60...
Page 63 A S F - 6 0 E S E R V I C E A S F - 6 0 E S E R V I C E Electric F ryer Operati on & Care Manual • 61 Electric F ryer Operati on & Care Manual • 61...
Page 64 A S F - 6 0 E S E R V I C E Electric F ryer Operati on & Care Manual • 62...
Page 65 A S F - 6 0 E S E R V I C E Electric F ryer Operati on & Care Manual • 63...
Page 66 A S F - 7 5 E S E R V I C E A S F - 7 5 E S E R V I C E Electric F ryer Operati on & Care Manual • 64 Electric F ryer Operati on & Care Manual • 64...
Page 67 A S F - 7 5 E S E R V I C E A S F - 7 5 E S E R V I C E Electric F ryer Operati on & Care Manual • 65 Electric F ryer Operati on & Care Manual • 65...
Page 68 A S F - 7 5 E S E R V I C E Electric F ryer Operati on & Care Manual • 66...
Page 69 A S F - 7 5 E S E R V I C E Electric F ryer Operati on & Care Manual • 67...
Page 70: Limited Warranty
This warranty is exclusive and is in lieu of all other warranties, express or implied, including the implied warranties of merchantability and fitness for a particular purpose. In no event shall Alto-Shaam be liable for loss of use, loss of revenue or profit, or loss of product, or for any indirect, special, incidental, or consequential damages.

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