•
Und
o
th
e
clutch gear
secu ring
nut, rem
ove
shim,
take off
bushing,
and
the
gear.
•
Rem
ove vent plug
with washer «H»
(fig. 109) and
from
the casing remOve spring
..
I"
and
plunger
..
l
".
•
Undo the
All en
screws
Ibdng the co ver to
casi ng
"M"
(fig.
l
OO)
and with a hide
mallet tap
lightly to
se-
parat
e the cover from the gearbox comple te
with
-gears
and sh aft
s.
•
Undo scr
ews .. N"
and
..
0,. securing the
b
eari ng
plates
and
remove these
("
Q"
and
«A») (fig. 109
).
wi thdrawing
the comple
te
gear-s
hafts grou
p from
the cover.
•
By the
aid
of
a
punch,
remove
laysh aft
bearing
«V ..
(Iig
.
109
).
b
InspectIon
•
Check
th ai
the
jOining laces
are
no
t
scored or
nicked
and i
f so,
smooth out
w
ith fine
emery
paper.
•
Check
condition
of
bearing
,,v,,
(fi
g.
109) and
if
necessary
replace
II.
c
Re-assembly
•
Re·
fi
t
the
clut ch shaft bearing
by the
aid
o
f
100
1
part
N.
t
9 92 94 00 (8 in
rig.
103).
•
Ae·li
t main
shalt bearing
using
1001
1992
63
00
(22
in fi
g.
104)
.
•
Ae-li! layshafl
bea
ring
-V»
(lig.
109) l
appi
ng it
with a
hide
m allet into
its
housing so
it
sits
perfec
tly.
The o ther components are
assembled
reversing the
disman
tl
ing
operal
io ns.
9.5
GEARBOX COVER
a
Remo val
•
Undo th
e
securing sc
rews and
remove
th
e pre·
selector
lever.
•
Loosen
n
ut
..
8
..
and
undo
the preselect or
lever
posll!oning
screw «A"
in
fig.
109.
•
Tap
lightly
on
preselector
"
8
,,
(Ii
g.
110) with a
mallei
and
l
ake
it oul
from the inside
of
co
ver
.,F
..
(fig
.
109)
.
•
Remove
bushi ng "
C
oo.
•
Remove
prese
lector
spring
"
A» (fig
.
110).
•
Remove
l
ayshaft
seal
.
0
..
(fig
. 109) wi th
a
s uitable
pun
ch.
•
Remove
the sw
inging arm
spindle bearings
from
the
casing
by
th
e aid o
f puller
19
92 7600
(26
in fi
g.
105).
•
Undo nGutral
indica
tor
switch
"
B
..
shown al
"
B
"
in
fig.
105 and at
..
C»
in
fig.
109.
b
InspectIon
•
Ensure
adjusting screw
",A
..
(fig. 109)
is
no
t
da-
maged or stripped.
If so,
replace H.
•
Ensure seals
.
0» and
"
E
..
in
fig.
109 have
no
t
be-
cO'll1e hard
o
r crumpled
.
•
EnSure
preselector spring
" A,.
(fig
.
11
0) is not
de-
formed
or
has
losl
ils elastic ity.
If
so
.
replace il.
•
Check condition of bearing
.C
..
(fig.
109).
If
worn
out
or
too
slack in
its
housing, re
place
it.
103
22
10
4
A
105
61