Gearbox Cover - MOTO GUZZI V 35 Workshop Manual

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Und
o
th
e
clutch gear
secu ring
nut, rem
ove
shim,
take off
bushing,
and
the
gear.
Rem
ove vent plug
with washer «H»
(fig. 109) and
from
the casing remOve spring
..
I"
and
plunger
..
l
".
Undo the
All en
screws
Ibdng the co ver to
casi ng
"M"
(fig.
l
OO)
and with a hide
mallet tap
lightly to
se-
parat
e the cover from the gearbox comple te
with
-gears
and sh aft
s.
Undo scr
ews .. N"
and
..
0,. securing the
b
eari ng
plates
and
remove these
("
Q"
and
«A») (fig. 109
).
wi thdrawing
the comple
te
gear-s
hafts grou
p from
the cover.
By the
aid
of
a
punch,
remove
laysh aft
bearing
«V ..
(Iig
.
109
).
b
InspectIon
Check
th ai
the
jOining laces
are
no
t
scored or
nicked
and i
f so,
smooth out
w
ith fine
emery
paper.
Check
condition
of
bearing
,,v,,
(fi
g.
109) and
if
necessary
replace
II.
c
Re-assembly
Re·
fi
t
the
clut ch shaft bearing
by the
aid
o
f
100
1
part
N.
t
9 92 94 00 (8 in
rig.
103).
Ae·li
t main
shalt bearing
using
1001
1992
63
00
(22
in fi
g.
104)
.
Ae-li! layshafl
bea
ring
-V»
(lig.
109) l
appi
ng it
with a
hide
m allet into
its
housing so
it
sits
perfec
tly.
The o ther components are
assembled
reversing the
disman
tl
ing
operal
io ns.
9.5
GEARBOX COVER
a
Remo val
Undo th
e
securing sc
rews and
remove
th
e pre·
selector
lever.
Loosen
n
ut
..
8
..
and
undo
the preselect or
lever
posll!oning
screw «A"
in
fig.
109.
Tap
lightly
on
preselector
"
8
,,
(Ii
g.
110) with a
mallei
and
l
ake
it oul
from the inside
of
co
ver
.,F
..
(fig
.
109)
.
Remove
bushi ng "
C
oo.
Remove
prese
lector
spring
"
A» (fig
.
110).
Remove
l
ayshaft
seal
.
0
..
(fig
. 109) wi th
a
s uitable
pun
ch.
Remove
the sw
inging arm
spindle bearings
from
the
casing
by
th
e aid o
f puller
19
92 7600
(26
in fi
g.
105).
Undo nGutral
indica
tor
switch
"
B
..
shown al
"
B
"
in
fig.
105 and at
..
in
fig.
109.
b
InspectIon
Ensure
adjusting screw
",A
..
(fig. 109)
is
no
t
da-
maged or stripped.
If so,
replace H.
Ensure seals
.
0» and
"
E
..
in
fig.
109 have
no
t
be-
cO'll1e hard
o
r crumpled
.
EnSure
preselector spring
" A,.
(fig
.
11
0) is not
de-
formed
or
has
losl
ils elastic ity.
If
so
.
replace il.
Check condition of bearing
.C
..
(fig.
109).
If
worn
out
or
too
slack in
its
housing, re
place
it.
103
22
10
4
A
105
61

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