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115
III
KICKSTARTER OPERATED MODEL
(optional)
a
Dismanlling
(See
fig.
115)
•
Undo
retaining
bolt
"8,,
from
quadrant
"C.
and
remove
kickstarter
lever
..
A
".
•
Remove the
clutch
housing
from
the
gearbOX,
the
Quadrant
stop
assembly c ons
ist
ing of
:
Screws
..
0
".
plate
" ED,
rubberrsed
plate "
F
...
•
Using a mallei, lap
on
Quadran
t
spi
ndle
..
C
.. ,
unhook
spring
..
L"
from
the
lug on
the
gea
rbox,
and
w
ithd raw
the
quadrant.
•
From
the quadrant
shank
ta
ke
all
:
",0
..
ring
«G»;
-
ci
rclip
" H"
using
a suitable pair 0
1
pince rs
;
washer «I
.. ;
-
return
spring
"
L
...
•
Undo
nul
«M
.. with washer "N
..
using holdlast 1001
part
N. 1990
54 00 (17
in
fig
.
102).
From
the
main
shaft remove:
-
spring
~O
..
:
-
gear
"P,,;
bush
"Q»:
gear
~
R
...
b
Inspection
(fi9. 115)
•
Ensure
seal "8,, is
not
crumbled or damaged
o
r
deformed. If so, replace it.
•
Ensure circlip
«H»
is still
in good state or
e lse
replace
it
66
•
Ensure spring "l,.
is not deformed or damaged
.
Replace
it in
such an
event.
•
Ensure the
spli
nes
on the shaft
and
quadrant
gear
are und8maged or excessively worn.
If
so,
replace
the
Quadranl
com
plete with
spindle.
•
Ensure
the rubbensed
plate
"
F»
on the
clutch
housing
is
not
da
maged
or
worn.
If
so, replace
il.
•
Ensure gears
..
p
..
and
"
R
..
retaining
spring
~
O
»
is
slill
elficie
nl.
II
deformed
or
has losl is
t
e lasticity,
replace
il.
However,
before
dOing so c heck ils
load
:
w hen
com-
pressed
1
0
9.5
mm
{
.369"j
the
load should be 0.95
k.g
(abt
2
Ibs.).
•
Ensure Ihe ouler
loolhing
and lront
dogs
0
1
gears
..
p~
and
..
R
..
are
not
d amaged
,
c
hipped
or scored.
II
so
replace
th
e
damaged
gear or
gears.
eRe-assembly
Reverse
the
dismantling operations
but remember
that in filting the
clutch
hOUSing on the gearbox cas-
ing it is
necessa
ry to
if"llroduce spri
ng
tensiOning
tool
N.
1990
28
00 (7
In
fig
11
6)
in the oil
drain hole.
When
the
comp lete gearbox
is
assembled
on the
c lutch
housing
.
remove the above
tool and re-fit the
a
ll
dram p lug wi
tl1
its gas
ket.
Now
assemble
th
e sea
l
by
the
aid
of tool 19928700
(6 in fig
.
117).
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