Pinion-Wheel Coupling Clearance (Bevel Set) - MOTO GUZZI V 35 Workshop Manual

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127
128
A
129
72
If
necessary
remove
:
casing
studs «AD»;
oil
drain plug and washer "AF
.. ;
oil
filler and level cap with
washer
..
AG,,;
oil vent plug with washer
"AH».
e
Inspection
Ensure
the braking
disc is
fre
e
from seorings and
is not
excessively
worn. If the scoring
is
deep, re-
p lace the
disc. See
section "brake d isc», para 16.9.
Ensure
the hot1ow shaH juts
o
n whiCh
the
cush
driv~
works is not
excessively
worn,
also
that
the
surfaces
contacted by the
sea
l ring
(S).
bearing in
cover
"
G ...
inner
race o
f
bearing
on
housing
"
AA
..
and the
circlip groove
on the
hollow
sha
ll
..
L
",
are
in
good
s lale.
Replace as
necessary.
Ensure rubber
seal
.. AB,.
has
not
lost
its
elasti
·
city.
If
crumbled
replace.
Check for wear
or chippings of
the
crOwn
wheel
teeth
«Q»
and if necessary
rep lace
the
comple te
bevel set_
Ensure the union
faces are
dead smooth
and
nol
heavily scored
or nicked
If
on
ly
lightly
scored
smooth out the surfac
e
uSing
very
line
emery paper.
f
Pi nion"wheel coupling
clearance
(bevel
set)
Pinion-crown
wheel
clearance is
adjusted
as follows:
Using 2 nuts
«A ..
and
washers, provisiona lly
fit
up
the complete pinion
housing on
the
casing
(fig.
131).
Set
up
tool
199288 00 on the
crown
wheel
(5
In
fig. 130).
Insert
Ihe
tool
in lo Ihe cage o
f
the
bearing
in
Ihe
casing.
Check pinion-CfQwn
alignment
(
.. A»
in
fig.
129
and
arrow ..
0
"
in
fig. 131).
If offset, place
suitable
shims between
pinion
and
taper
bearing
. It
is also necessary
to
check.
the
con-
tac
t
area of the pinion·crown wheel teelh
proceeding
as follows:
1
Smear
the pinion
teeth
with
a su itable
coloured
compound
such as
eng ineer
blu
e
:
2
provisionally fit
up
the
crown wheel-hollow
shaft
assembly
and the cover on
the
casing:
3
Set
up a
universal type puller
on the hollow shaft
to keep
Ihe
crown
wheel
Ilghtly pressed at
Ihe brake
disc
side using
suitable cen
tre
spacers;
4
Rotate pinion
..
6
..
in its normal running direction
keeping a fast
hold on crown
wheel
Ole
..
so that
ro-
lalion
occu
rs
under a certain load, thus leaving
a
distinct
contact mark
on
the
pinion teeth
:

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