Sign In
Upload
Download
Table of Contents
Contents
Add to my manuals
Delete from my manuals
Share
URL of this page:
HTML Link:
Bookmark this page
Add
Manual will be automatically added to "My Manuals"
Print this page
×
Bookmark added
×
Added to my manuals
Manuals
Brands
Yamaha Manuals
Motorcycle
FZS600'98
Service manual
Yamaha FZS600'98 Service Manual
Hide thumbs
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
page
of
364
Go
/
364
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Gen Info
Important Information
Periodic Inspections and
Table of Contents
Chapter 1
Motorcycle Identification
Important Information
Lock Washers/Plates and Cotter Pins
Checking the Connections
Special Tools
Specifications
General Specifications
Maintenance Specifications
General Tightening Torque Specifications
Cable Routing
Table of Contents
Chapter 3 Periodic Inspections and Adjustments
Introduction
Periodic Maintenance/Lubrication Intervals
Brake Fluid Replacement
Front Cowling/Seat/Side Cover/Fuel Tank
Engine
Adjusting the Valve Clearance
Synchronizing the Carburetors
Adjusting the Engine Idling Speed
Adjusting the Throttle Cable Free Play
Checking the Spark Plugs
Checking the Ignition Timing
Measuring the Compression Pressure
Checking the Engine Oil Level
Changing the Engine Oil
Measuring the Engine Oil Pressure
Adjusting the Clutch Cable Free Play
Cleaning the Air Filter Element
Checking the Carburetor Joints and Intake Manifolds
Checking the Fuel Hoses and Fuel Filter
Checking the Crankcase Breather Hose
Checking the Exhaust System
Checking the Coolant Level
Checking the Cooling System
Changing the Coolant
Chassis
Adjusting the Front Brake
Adjusting the Rear Brake
Checking the Brake Fluid Level
Adjusting the Rear Brake Light Switch
Checking the Brake Hoses
Bleeding the Hydraulic Brake System
Adjusting the Shift Pedal
Adjusting the Drive Chain Slack
Lubricating the Drive Chain
Checking and Adjusting the Steering Head
Checking the Front Fork
Adjusting the Rear Shock Absorber Assembly
Checking the Tires
Checking the Wheels
Checking and Lubricating the Cables
Lubricating the Levers and Pedals
Lubricating the Sidestand
Lubricating the Center Stand
Lubricating the Rear Suspension
Electrical System
Checking and Charging the Battery
Checking the Fuses
Replacing the Headlight Bulbs
Adjusting the Headlight Beams
Table of Contents
Chapter 4 Overhauling the Engine
Removing the Engine
Drive Sprocket and Exhaust Pipe
Leads and Hoses
Engine Bracket and Engine
Installing the Engine
Camshaft
Cylinder Head Covers
Camshafts
Removing the Camshafts
Checking the Camshafts
Checking the Timing Chain, Camshaft Sprockets, and Timing Chain Guides
Checking the Timing Chain Tensioner
Installing the Camshafts
Cylinder Head
Removing the Cylinder Heads
Checking the Cylinder Heads
Installing the Cylinder Head
Valves and Valve Springs
Removing the Valves
Checking the Valves and Valve Guides
Checking the Valve Seats
Checking the Valve Springs
Checking the Valve Lifters
Checking the Camshaft Cap
Installing the Valves
Cylinder and Piston
Removing the Cylinders and Pistons
Checking the Cylinders and Pistons
Checking the Piston Rings
Checking the Piston Pins
Installing the Piston and Cylinder
Clutch
Clutch Cover
Clutch
Removing the Clutch
Checking the Friction Plates
Checking the Clutch Plates
Checking the Clutch Springs
Checking the Clutch Spring Plate
Checking the Clutch Housing
Checking the Clutch Boss
Checking the Pressure Plate
Checking the Clutch Push Rods
Installing the Clutch
Shift Shaft
Checking the Shift Shaft
Installing the Shift Shaft
Stator Coil
Ac Magneto and Starter Clutch
Starter Clutch
Ac Magneto Rotor
Removing the Starter Clutch
Removing the Ac Magneto
Checking the Starter Clutch
Installing the Ac Magneto
Installing the Starter Clutch
Oil Pan and Oil Strainer
Oil Strainer
Oil Pump
Removing the Oil Pan
Checking the Oil Pump
Checking the Relief Valve
Checking the Oil Strainer
Checking the Oil Nozzle
Assembling the Oil Pump
Installing the Oil Pump
Installing the Oil Strainer
Installing the Oil Pan
Crankcase
Disassembling the Crankcase
Assembling the Crankcase
Crankshaft
Connecting Rod
Removing the Crankshaft Assembly
Removing the Connecting Rods
Checking the Crankshaft and Connecting Rods
Installing the Connecting Rods
Installing the Crankshaft
Transmission
Checking the Transmission
Installing the Transmission
Shift Drum and Shift Forks
Checking the Shift Forks
Checking the Shift Drum Assembly
Installing the Shift Forks and Shift Drum Assembly
Cooling System
Water Pump
Table of Contents
Front Wheel and Brake Discs
Chapter 7
Front Wheel
Checking the Front Wheel
Removing the Front Wheel
Checking the Brake Discs
Installing the Front Wheel
Adjusting the Front Wheel Static Balance
Rear Wheel, Brake Disc and Rear Wheel Sprocket
Rear Wheel
Brake Disc and Rear Wheel Sprocket
Removing the Rear Wheel
Checking the Rear Wheel
Checking and Replacing the Rear Wheel Sprocket
Installing the Rear Wheel
Adjusting the Rear Wheel Static Balance
Front and Rear Brakes
Front Brake Pads
Rear Brake Pads
Replacing the Front Brake Pads
Replacing the Rear Brake Pads
Front Brake Master Cylinder
Removing the Front Brake Master Cylinder
Checking the Front and Rear Brake Master Cylinders
Assembling and Installing the Front Brake Master Cylinder
Assembling and Installing the Rear Brake Master Cylinder
Front Brake Calipers
Disassembling the Front Brake Caliper
Disassembling the Rear Brake Caliper
Checking the Front and Rear Brake Calipers
Assembling and Installing the Front Brake Calipers
Assembling and Installing the Rear Brake Caliper
Front Fork
Removing the Front Fork Legs
Disassembling the Front Fork Legs
Checking the Front Fork Legs
Assembling the Front Fork Legs
Installing the Front Fork Legs
Handlebar
Removing the Handlebar
Checking the Handlebar
Installing the Handlebar
Steering Head
Lower Bracket
Removing the Lower Bracket
Checking the Steering Head
Installing the Steering Head
Rear Shock Absorber and Relay Arm
Handling the Rear Shock Absorber
Disposing of a Rear Shock Absorber
Removing the Rear Shock Absorber Assembly
Checking the Rear Shock Absorber Assembly
Installing the Rear Shock Absorber Assembly
Swingarm and Drive Chain
Removing the Swingarm
Checking the Swingarm
Checking the Drive Chain
Installing the Swingarm
Installing the Drive Chain
Circuit Diagram
Electric Starting System
Charging System
Lighting System
Signal System
Fuel Pump System
Troubleshooting
Faulty Gear Shifting
Unstable Handling
Advertisement
Quick Links
1
Synchronizing the Carburetors
Download this manual
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Chapters
Gen Info
10
Table of Contents
56
Table of Contents
111
Table of Contents
218
Table of Contents
Need help?
Do you have a question about the FZS600'98 and is the answer not in the manual?
Ask a question
Questions and answers
Related Manuals for Yamaha FZS600'98
Motorcycle Yamaha FZS600 1998 Service Manual
(53 pages)
Motorcycle YAMAHA Fazer FZS600 Owner's Manual
Fazer 1999 (105 pages)
Motorcycle YAMAHA Fazer FZS600 Owner's Manual
Fazer 2001 (108 pages)
Motorcycle Yamaha FAZER FZS600 Owner's Manual
(107 pages)
Motorcycle Yamaha FZ6 Owner's Manual
(108 pages)
Motorcycle Yamaha FZS600 2000 Supplementary Service Manual
(41 pages)
Motorcycle Yamaha FZS6V(C) Owner's Manual
(100 pages)
Motorcycle Yamaha FZS6W Service Manual
(394 pages)
Motorcycle Yamaha FZS6W Service Manual
(20 pages)
Motorcycle Yamaha FZS600(P) Service Manual
(28 pages)
Motorcycle Yamaha FZS6W(C) Owner's Manual
(106 pages)
Motorcycle Yamaha FZ6-SS Assembly Manual
(27 pages)
Motorcycle Yamaha FZ6Y Owner's Manual
(106 pages)
Motorcycle Yamaha FZS600 FAZER 1998 Service Manual
(360 pages)
Motorcycle YAMAHA FZS1000 Owner's Manual
2004 (94 pages)
Motorcycle Yamaha FZ1 Owner's Manual
(124 pages)
This manual is also suitable for:
1998 fzs600 5dm1-ae1
Fazer 600 1998
Fzs 600 1998
5dm1-ae1 1998
Table of Contents
Save PDF
Print
Rename the bookmark
Delete bookmark?
Delete from my manuals?
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL
Need help?
Do you have a question about the FZS600'98 and is the answer not in the manual?
Questions and answers